Before You Begin:
* Consult a Repair Manual: A factory service manual for your specific year and model Chevy Express van is invaluable. It will provide detailed diagrams and instructions specific to your vehicle. This is highly recommended to avoid damaging components.
* Gather Tools: You'll likely need a variety of tools, including sockets, wrenches (metric), screwdrivers (Phillips and flathead), pliers, possibly a ratchet, and possibly a plastic trim removal tool to avoid scratching the plastic.
* Safety First: Disconnect the negative battery terminal before starting any work. Wear safety glasses.
General Steps (Front Fender - Most Common Procedure):
1. Remove the Wheel: Loosen the lug nuts, jack up the van, secure it on jack stands (never work under a vehicle supported only by a jack), and remove the wheel.
2. Remove Fender Liner: The inner fender liner will need to be removed to access many of the fender's mounting points. This often involves removing fasteners (screws, clips, bolts) along the liner's edges and possibly some plastic push-pins. Be careful not to break the plastic fasteners.
3. Disconnect Electrical Connections: There might be wiring harnesses connected to the fender, such as for the turn signal or side marker lights. Carefully disconnect these connectors.
4. Remove Fender-to-Body Fasteners: The fender is attached to the body with a combination of bolts, screws, and possibly clips. These are typically located along the top, bottom, and sides of the fender. Locate and remove all of these fasteners.
5. Separate Fender from Body: Once all fasteners are removed, the fender should be free to be carefully pulled away from the body. There might be some resistance due to paint or sealant. Work gently to avoid damaging the fender or body.
6. Remove any remaining brackets or parts: There may be small brackets or other components still attached to the fender after separating it.
Rear Fender Removal:
The process for the rear fender is similar but might involve different fastener types and locations. You'll still need to remove the wheel and possibly parts of the inner fender liner. Pay close attention to any taillight or other components connected to the fender.
Important Considerations:
* Rust and seized fasteners: On older vehicles, rust can make removing bolts and screws very difficult. Penetrating oil can help loosen them. If a fastener breaks, you may need to drill it out.
* Clips and Push Pins: Plastic clips and push pins are easily broken. Try to reuse them if possible, but have replacements on hand if necessary.
* Paint and Body Damage: Be extremely careful to avoid scratching or damaging the paint on the vehicle's body during removal.
Again, using a repair manual specific to your 2000 Chevy Express van is crucial. The steps outlined above are general; your vehicle might have slight variations. If you're not comfortable with this type of repair, it's best to take your van to a qualified mechanic.
