However, if you're determined to do it yourself, be aware of the significant risks involved. Here's a general overview of the process, but this is not a substitute for professional instruction or a repair manual specific to your van's year and model:
1. Preparation:
* Safety First: Wear safety glasses, gloves, and long sleeves. The glass is sharp and can cause serious injury.
* Gather Tools: You'll need specialized tools including:
* Windshield removal tool: This usually involves a specialized wire cutting tool to cut the old adhesive.
* Razor blades or scraper: For removing old adhesive residue.
* Primer: Specifically designed for windshield adhesive.
* Windshield adhesive: This is a crucial component and must be the correct type for automotive glass. Get the correct type for your van's year, make, and model.
* Caulk: For sealing around the edges of the windshield.
* Cleaning supplies: Isopropyl alcohol, clean rags.
* Measuring tape: To ensure proper fit.
* Jack stands or ramps: To safely lift the van.
* Shop towels: Plenty to clean up the mess.
* Obtain a new windshield: Make sure you get the correct one for your specific 1992 Dodge Ram Van model.
2. Removal of the old windshield:
* Prepare the vehicle: Safely lift the front of the van (using jack stands or ramps) to provide access to the windshield.
* Cut the old adhesive: Carefully use the windshield removal tool to cut through the old adhesive bonding the windshield to the frame.
* Remove the glass: Once the adhesive is cut, carefully remove the old windshield. It's heavy, so get help if needed.
* Clean the area: Thoroughly clean the frame where the windshield sits, removing all traces of old adhesive. Use the isopropyl alcohol and shop towels. This step is CRITICAL for a proper seal.
3. Installation of the new windshield:
* Prepare the new windshield: Carefully examine the new windshield for any damage.
* Apply primer: Apply the primer to the cleaned frame according to the manufacturer's instructions.
* Apply adhesive: Apply the windshield adhesive to the frame, following the manufacturer's instructions meticulously. This is usually a bead along the top and sides.
* Install the new windshield: Carefully set the new windshield into the frame, ensuring it's properly seated. You may need help with this step.
* Secure the windshield: Use weights or clamps to hold the windshield in place while the adhesive cures.
* Apply sealant: Apply the specified sealant around the perimeter of the windshield, ensuring a watertight seal.
4. Curing:
* Allow sufficient curing time: Let the adhesive cure completely according to the manufacturer's instructions. This often takes several hours, or even overnight.
5. Post-installation:
* Check for leaks: After the adhesive has cured, check for any leaks around the windshield.
Again, this is a simplified overview. The process is complex and risky. Incorrect installation can lead to serious consequences. Consult a professional auto glass installer for the best results and your safety. They have the right tools, expertise, and insurance to handle this job correctly. The cost of a professional installation is far less than the potential cost of a poorly installed windshield leading to accidents or damage.
