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Starter clicks on a 1990 Chevy G20 van?

A starter click in a 1990 Chevy G20 van usually indicates a problem with the electrical system preventing the starter motor from engaging fully. Here's a breakdown of the most common causes:

* Low Battery Voltage: This is the most frequent culprit. A weak or dead battery won't provide enough power to crank the starter motor. Test the battery voltage with a multimeter. It should read around 12.6 volts when fully charged. A lower reading indicates a weak battery.

* Bad Battery Connections: Corroded or loose battery terminals or cables can restrict current flow. Clean the terminals and cables thoroughly. Make sure the connections are tight.

* Faulty Starter Motor: The starter itself could be failing. Internal components may be worn out or damaged. This often requires replacement.

* Faulty Starter Solenoid: The solenoid is an electromagnet that engages the starter motor. A malfunctioning solenoid will often click but not crank. This is a common failure point.

* Bad Ignition Switch: The ignition switch controls the power to the starter solenoid. A faulty switch can prevent the starter from receiving the necessary power.

* Wiring Issues: Damaged or corroded wiring between the battery, ignition switch, and starter can interrupt the electrical circuit.

* Neutral Safety Switch (NSS): This switch prevents the starter from engaging unless the transmission is in park or neutral. A faulty NSS will prevent the starter from engaging even with the key turned.

* Excessive Engine Load: In some rare cases, the engine might be so difficult to turn (seized, or very thick oil) that even a fully functional system can't crank it over.

Troubleshooting Steps:

1. Check Battery Voltage: This is the first and easiest step.

2. Inspect Battery Terminals and Cables: Clean and tighten connections.

3. Listen Carefully to the Click: A single, weak click usually points to a low battery or a bad connection. Multiple rapid clicks often indicate a bad solenoid.

4. Tap the Starter: Sometimes a gentle tap on the starter motor with a hammer can temporarily fix a stuck solenoid or other mechanical issue (be careful!). This is a temporary fix, not a solution.

5. Test the Starter Solenoid: This may require removing the solenoid and testing it with a multimeter or applying 12V directly (with safety precautions).

6. Check the Neutral Safety Switch: Make sure the transmission is in Park or Neutral. If it is and it still clicks only, the switch may be the issue.

If you're not comfortable performing these checks yourself, it's best to take your van to a qualified mechanic for diagnosis and repair. A starter motor is relatively straightforward to replace but requires some mechanical aptitude. The cost of diagnosis and repair can vary depending on the actual problem.