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How to remove shifter on 5 speed 91 ford ranger transmission?

Removing the shifter from a 5-speed transmission in a 1991 Ford Ranger is a moderately involved process that requires some mechanical aptitude and the right tools. Safety is paramount; disconnect the battery negative terminal before starting. Here's a general outline. Specifics may vary slightly depending on the exact transmission model (Mazda M5OD-R1, M5OD-R2, etc.) Consult a repair manual specific to your truck's year and transmission for precise details and diagrams.

Tools You'll Likely Need:

* Socket set (metric): Various sizes, including deep sockets.

* Wrench set (metric): Various sizes.

* Screwdrivers (Phillips and flathead):

* Pliers: Needle-nose and possibly slip-joint.

* Hammer (rubber mallet preferred):

* Transmission jack (highly recommended): Makes the job significantly easier and safer.

* Shop rags:

* Penetrating oil (PB Blaster or similar):

* Repair manual: Essential for detailed instructions and torque specifications.

General Steps (Consult your repair manual for precise details):

1. Disconnect the Battery: This is crucial to prevent accidental shorts.

2. Access the Transmission: You'll likely need to remove the access panel under the vehicle (if applicable). This often involves removing some bolts and potentially loosening or removing parts of the exhaust system for better access.

3. Locate and Disconnect Shifter Linkage: This involves disconnecting the rods and cables that connect the shifter lever to the transmission. There will likely be clips, bolts, or nuts securing these linkages. Take photos as you go to help with reassembly.

4. Remove the Shifter Boot and Surround: The shifter boot and the surrounding bezel or trim will need to be removed to access the shifter itself. This typically involves unscrewing or unclipping some components.

5. Remove the Shifter Lever: This is where it gets tricky. The shifter lever is usually held in place by a retaining clip or bolt at the top of the transmission. You may need to pry it gently with a screwdriver or small pry bar while simultaneously working to remove the retaining mechanism. Penetrating oil can help loosen any rusted or seized components. Be careful not to damage the shifter lever or the transmission case.

6. Remove the Shifter from the Transmission: Once the retaining mechanism is removed, the shifter may come straight off or may require some gentle persuasion with a rubber mallet. Again, proceed carefully to avoid damage.

7. Inspect the Shifter and Transmission: While you have things apart, check for worn parts, damaged components, or excessive wear.

Reassembly:

Reverse the steps above for reassembly. Remember to tighten all fasteners to the manufacturer's specified torque settings as detailed in your repair manual. Improper torque can lead to damage.

Important Considerations:

* Transmission Jack: Using a transmission jack to support the transmission is strongly recommended to avoid damaging the transmission or yourself.

* Repair Manual: A repair manual specific to your year and model of Ford Ranger is absolutely crucial. Generic instructions can be misleading and may lead to damage or injury.

* Safety: Work in a well-ventilated area and use safety glasses.

This is a general overview. Attempting this without experience and a repair manual is strongly discouraged. If you're not comfortable with this level of automotive repair, it's best to take your truck to a qualified mechanic. Improper disassembly or reassembly can severely damage your transmission.