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How do you change water pump on a 1996 ford contour GL 4-cylinder with air?

Replacing a water pump on a 1996 Ford Contour GL 4-cylinder is a moderately challenging job requiring some mechanical aptitude and tools. This is a general overview; consult a repair manual specific to your vehicle for detailed instructions and torque specifications. Incorrect procedures can result in engine damage.

Tools You'll Need:

* Repair Manual: Absolutely essential! Provides precise torque specifications and step-by-step guidance.

* Jack and Jack Stands: Safely raise and support the vehicle.

* Wheel Chocks: Prevent accidental movement.

* Sockets and Wrenches (Metric): A complete set, including various sizes.

* Ratchet and Extensions: To reach hard-to-access bolts.

* Screwdrivers (Phillips and Flathead): For various fasteners.

* Pliers: Needle-nose and slip-joint.

* New Water Pump: Get the correct part for your engine.

* New Thermostat (Recommended): Since you're in there, replace it to prevent future issues.

* New Gasket(s): For the water pump and thermostat housing.

* Drain Pan: To catch coolant.

* Coolant: Use the correct type specified in your owner's manual.

* Gloves: Protect your hands.

* Safety Glasses: Protect your eyes.

* Torque Wrench: Crucial for proper tightening of bolts.

Procedure (General Outline - Refer to your repair manual for precise details):

1. Safety First: Disconnect the negative battery terminal. Raise the vehicle securely using the jack and jack stands, and set the wheel chocks.

2. Drain Coolant: Locate the drain plug on the engine block (usually low on the radiator). Place a drain pan underneath and carefully open the plug to drain the coolant.

3. Remove Accessory Components: This will vary depending on your specific engine but likely involves removing the serpentine belt, and possibly the fan and shroud. You may need to loosen or remove pulleys to access the water pump. Take photos as you go to help with reassembly.

4. Access the Water Pump: The water pump is usually located on the engine block, near the timing belt. You may need to remove some bolts securing various components to access it.

5. Remove the Water Pump: Carefully remove the bolts holding the water pump to the engine block. The pump may be stubborn; use penetrating oil if needed. Note the location of the pump to ensure correct reinstallation.

6. Clean the Surface: Thoroughly clean the mating surfaces on both the engine block and the water pump using a suitable cleaner to ensure a good seal.

7. Install the New Water Pump: Apply a thin layer of sealant (if recommended in your repair manual) to the gasket. Install the new water pump, aligning the bolts.

8. Tighten Bolts: Use the correct torque specifications from your repair manual to tighten the water pump bolts. Do not overtighten.

9. Reinstall Components: Reinstall all components you removed earlier (fan, shroud, pulleys, serpentine belt) in reverse order of removal.

10. Install Thermostat (if replacing): Replace the thermostat and gasket with a new one.

11. Refill Coolant System: Carefully refill the coolant system with the correct type of coolant (refer to your owner's manual). Use a funnel to avoid spills. Bleed the air from the system according to your repair manual's instructions. This is crucial to prevent overheating.

12. Check for Leaks: Run the engine and check for leaks around the water pump and other connections. Let the engine run until it reaches operating temperature.

13. Lower the Vehicle: Once everything is working properly and no leaks are present, lower the vehicle from the jack stands.

Important Notes:

* Timing Belt: On some engines, the water pump is driven by the timing belt. If this is the case, replacing the timing belt is usually recommended at the same time to prevent future problems. This is a significantly more involved process.

* Repair Manual: Cannot stress this enough. A repair manual will provide detailed, vehicle-specific instructions, diagrams, and torque specifications. Attempting this without one is strongly discouraged.

* Professional Help: If you lack experience or are uncomfortable with this task, it's best to take your car to a qualified mechanic.

This is a simplified explanation. Improper repair can cause significant engine damage. Always consult your vehicle's repair manual for specific instructions and safety precautions.