Tools You'll Likely Need:
* Socket set: Various sizes, including metric and possibly SAE.
* Wrench set: Again, both metric and SAE might be necessary.
* Screwdrivers: Phillips and flathead.
* Brake fluid: DOT 3 or DOT 4, as specified in your owner's manual.
* Catch pan: To collect old brake fluid.
* New slave cylinder: Ensure you get the correct one for your specific Cherokee model.
* Bleeder wrench: For bleeding the brake lines.
* Jack and jack stands: Crucial for safety.
* Wheel chocks: For added safety.
* Gloves: To keep your hands clean and protected from brake fluid.
* Shop rags: For cleaning up spills.
* Torque wrench: Essential for tightening bolts to the correct specification.
Steps (General Outline – Refer to a Repair Manual for Precise Details):
1. Safety First: Park your Cherokee on a level surface, engage the parking brake, and chock the wheels. Raise the vehicle using a jack and secure it safely on jack stands.
2. Remove the Tire and Wheel: This provides better access to the clutch assembly.
3. Locate the Slave Cylinder: It's typically located on the transmission bell housing, near the clutch fork.
4. Drain Brake Fluid: Open the bleeder valve on the slave cylinder slightly to release pressure before disconnecting any lines. This minimizes fluid spillage.
5. Disconnect the Slave Cylinder: This will involve removing bolts, possibly a line connected to the cylinder, and potentially disconnecting the clutch fork. Take note of how everything is connected.
6. Remove the Old Slave Cylinder: Carefully remove the old slave cylinder, paying attention to any seals or o-rings.
7. Install the New Slave Cylinder: Install the new slave cylinder, making sure to install any seals and o-rings correctly. Lubricate seals with brake fluid as needed. Tighten bolts to the manufacturer's specified torque.
8. Reconnect Everything: Reconnect the brake line, clutch fork, and any other components you removed.
9. Bleed the Clutch System: This is crucial to remove air bubbles from the system. Use a bleeder wrench and have an assistant pump the clutch pedal while you open and close the bleeder valve. Continue this process until no more air bubbles appear in the fluid.
10. Lower the Vehicle: Carefully lower the vehicle from the jack stands.
11. Test the Clutch: Start the engine and test the clutch pedal. It should feel firm and engage smoothly.
Important Considerations:
* Brake Fluid is Corrosive: Avoid getting it on your paint or skin. Clean up any spills immediately.
* Proper Bleeding is Essential: Air in the clutch system can lead to a spongy pedal and clutch failure.
* Torque Specifications: Using a torque wrench is vital to prevent damaging bolts or the slave cylinder itself.
* Repair Manual: This is not a comprehensive guide. A repair manual will provide detailed instructions, diagrams, and torque specifications specific to your Jeep Cherokee. This is highly recommended.
If you're not comfortable performing this repair yourself, it's best to take your Jeep to a qualified mechanic. Working on the clutch system requires precision and careful attention to detail.
