1. Safety First!
* Disconnect the battery: This is crucial to prevent sparks that could ignite fuel vapors. Disconnect the negative (-) terminal first.
* Work in a well-ventilated area: Fuel vapors are heavier than air and can accumulate in low-lying areas.
* Wear safety glasses and gloves: Protect yourself from potential fuel spills and sharp edges.
* Have a fire extinguisher nearby: Be prepared for any unforeseen circumstances.
* Use proper tools and techniques: Avoid improvising, as this can lead to injury or damage.
2. Preparation:
* Locate the fuel pump access panel: This is usually located in the trunk, under the rear seat, or in the rear floor panel. Consult your owner's manual for the precise location.
* Gather necessary tools: You'll likely need:
* Socket wrench set (metric)
* Screwdrivers (Phillips and flathead)
* Fuel line disconnect tools (special pliers or a disconnect tool kit)
* Wire cutters/strippers (for electrical connections)
* Shop rags or absorbent material
* A container to catch any spilled fuel (preferably a non-flammable container)
* Possibly a fuel pump removal tool (depending on the design of your fuel pump assembly)
3. Removal Process (General Steps - Specifics May Vary):
1. Access the fuel pump: Remove any access panels or trim to gain access to the fuel tank.
2. Release fuel pressure: This step is critical to avoid spraying fuel everywhere when you disconnect the lines. There are several ways to do this depending on your vehicle: some have a release valve, others may require running the engine until it stops. Check a repair manual for the correct procedure for your Stratus. Never attempt to release pressure by just disconnecting the fuel line.
3. Disconnect fuel lines: Carefully disconnect the fuel feed and return lines using the appropriate fuel line disconnect tools. Have your rags ready to absorb any spilled fuel. Mark which line is which to avoid confusion during reassembly.
4. Disconnect electrical connectors: Carefully disconnect the electrical connectors leading to the fuel pump.
5. Remove the fuel pump access cover: This cover is usually secured by several screws or bolts.
6. Remove the fuel pump assembly: This step can be tricky. Some fuel pumps are held in place by a retaining ring or a special retaining clip. Others are held by a bolt. You may need a special fuel pump removal tool to make this easier. Consult a repair manual for your specific model.
7. Remove the fuel pump from the assembly: Once the assembly is out, you will need to separate the pump from the housing. This usually involves some clips or screws.
4. Reinstallation:
Reinstallation is the reverse of the removal process. Be sure to reconnect everything securely and correctly. Remember to tighten all clamps and bolts to the manufacturer's specifications.
Important Considerations:
* Consult a repair manual: A repair manual specific to your 1999 Dodge Stratus is invaluable. It will provide detailed diagrams and instructions tailored to your vehicle.
* Fuel pump replacement: If you are replacing the fuel pump, be sure to get the correct replacement pump for your vehicle.
* Professional help: If you're uncomfortable working with fuel or unsure about any step of the process, it's best to seek professional help from a qualified mechanic. Working with fuel systems incorrectly can be dangerous.
This information is for general guidance only. Always refer to a repair manual specific to your 1999 Dodge Stratus for the most accurate and safe instructions. Improperly handling fuel can be extremely dangerous. If you are not comfortable performing this task, take your vehicle to a qualified mechanic.
