Performance Issues:
* Reduced engine power: This is a major symptom. The engine struggles to rev, feels sluggish, and accelerates slowly.
* Hesitation or rough idling: The engine may hesitate when accelerating or idle roughly.
* Check engine light (CEL): This is almost always illuminated, often accompanied by specific diagnostic trouble codes (DTCs) related to the catalytic converter or oxygen sensors. A scan tool is needed to read these codes.
* Poor fuel economy: A clogged converter restricts exhaust flow, leading to the engine working harder and consuming more fuel.
Exhaust System Issues:
* Loud exhaust noise: A rattling or rumbling sound from the exhaust system, particularly under acceleration, is a strong indicator of a failing catalytic converter. The internal structure of the converter can break down and rattle against the housing.
* Strong smell of rotten eggs: This indicates the presence of sulfur, a byproduct of incomplete combustion that can be more prevalent when a cat is failing or blocked. This smell is often more noticeable when the car is idling or at low speeds.
* Visible damage: Though less common, physical damage to the catalytic converter (such as dents or holes) will be obvious upon inspection.
How to Diagnose:
1. Check the CEL: Use an OBD-II scanner to read the diagnostic trouble codes. Codes related to oxygen sensor malfunction, catalyst efficiency, or fuel system issues often point to a bad catalytic converter.
2. Listen to the exhaust: Pay close attention to any unusual noises coming from the exhaust system, especially while accelerating.
3. Inspect visually: Look for any obvious signs of damage to the catalytic converter. Be careful, as it will be very hot if the engine has recently been running.
4. Backpressure test: A mechanic can perform a backpressure test to measure the exhaust flow restriction. High backpressure confirms a problem. This is the most definitive test.
Important Note: Many symptoms of a bad catalytic converter can also be caused by other problems, such as a faulty oxygen sensor, a clogged exhaust system, or a problem with the engine's ignition or fuel system. It's crucial to have a professional diagnose the issue using a scan tool and appropriate tests to pinpoint the exact cause and avoid unnecessary repairs. Don't just assume it's the catalytic converter based on one or two symptoms.