1. Safety First:
* Disconnect the battery: This is crucial to prevent sparks.
* Ventilate the area: Work in a well-ventilated area or outdoors. Fuel vapors are extremely flammable.
* Wear safety glasses and gloves: Protect yourself from potential hazards.
* Obtain appropriate tools: You'll need sockets, wrenches, jack stands, and possibly a fuel tank removal strap or hoist.
* Drain the fuel tank: This is the MOST important step. Use a siphon pump or drain valve to completely empty the tank into a properly approved container. Never work on a fuel tank with any fuel remaining.
2. Access and Disconnection:
* Raise and support the vehicle: Securely lift the car using jack stands, never rely on a jack alone.
* Locate the fuel tank: It's usually located under the rear of the vehicle.
* Disconnect the fuel lines: This requires careful attention. You'll likely need special fuel line disconnect tools to prevent leaks. Note which line goes where!
* Disconnect the fuel tank filler neck: This usually involves disconnecting clamps or bolts.
* Disconnect the fuel tank sending unit electrical connector: This provides fuel level information to your gauge.
* Disconnect the vent hose: This allows for pressure equalization in the tank.
* Disconnect any straps or mounting hardware: There are typically straps or bolts securing the tank to the vehicle's undercarriage.
3. Tank Removal:
* Carefully lower the fuel tank: Use straps or a hoist to support the tank's weight as you disconnect it. The tank can be heavy. Be mindful of any surrounding components to avoid damage.
* Remove the tank: Once all connections are disconnected, carefully lower the tank to the ground.
4. Reinstallation (Reverse Order):
Follow the steps above in reverse order to reinstall the fuel tank. Ensure all connections are secure and leak-free before lowering the vehicle.
Important Considerations:
* Repair Manual: A repair manual specific to your 1993 Dodge Spirit is highly recommended. It will provide detailed diagrams and torque specifications.
* Fuel Line Fittings: Be prepared for possible difficulties disconnecting fuel lines. They can be brittle and prone to breaking.
* Tank Straps: These can sometimes be difficult to access and remove.
* Environmental Regulations: Dispose of the fuel properly according to local and environmental regulations.
Disclaimer: This is a general guide. Improperly performing this task could result in injury, damage to your vehicle, or environmental harm. If you are not comfortable performing this repair, consult a qualified mechanic.
