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What causes a 1991 Mercedes-Benz 190E 2.3 to stall at idle or be hard start when hot?

A 1991 Mercedes-Benz 190E 2.3 stalling at idle or experiencing hard starting when hot points to several potential culprits, often related to heat-sensitive components. Here are some of the most common causes:

Fuel System:

* Fuel Pump Relay: The relay might be failing when the engine compartment gets hot. This is a common issue in older Mercedes. The pump may be functioning fine when cold, but fail to deliver fuel adequately when hot.

* Fuel Pressure Regulator: This component regulates fuel pressure. If it's failing, it might not maintain the correct pressure when hot, leading to stalling. A leaking regulator can also cause a rich condition.

* Fuel Filter: A clogged fuel filter restricts fuel flow. While this can cause issues cold or hot, the heat can exacerbate the problem.

* Cracked or Permeable Fuel Lines: Heat can cause tiny cracks in fuel lines to open up, leading to fuel leaks and erratic fuel delivery.

* Intake Air Leaks: A vacuum leak can create a lean condition, making the engine harder to start hot. Heat may affect the size of the leak.

Ignition System:

* Crankshaft Position Sensor (CKP): This sensor tells the ECU the engine's rotational position. If it's failing due to heat, the ignition timing will be off, causing starting and idling problems.

* Ignition Coil: Similar to the CKP sensor, the coil can weaken with heat, resulting in a weak spark.

* Distributor Cap and Rotor (if applicable): High temperatures can cause carbon tracking in these components leading to poor spark distribution.

Cooling System (Indirectly):

* Overheating: While not directly causing the stalling, an overheating engine can lead to a variety of issues that *could* manifest as stalling or hard starting, such as fuel vapor lock. Make sure your cooling system is functioning correctly.

Other Potential Causes:

* Air Mass Meter (AFM) or Air Flow Sensor (AFS): A malfunctioning sensor, especially if heat-damaged, can send incorrect air/fuel ratio information to the ECU.

* Throttle Position Sensor (TPS): Similar to the AFM/AFS, a faulty TPS provides inaccurate information about the throttle position.

* Engine Control Module (ECU): Although less common, a failing ECU, especially one susceptible to overheating, could cause intermittent issues.

* Vacuum Leaks: Heat can worsen existing vacuum leaks, causing erratic engine behavior.

Troubleshooting Steps:

1. Check for error codes: If your 190E has a diagnostic port, try using an OBD1 scanner (or consult a mechanic with the proper tools) to retrieve any stored trouble codes.

2. Inspect the obvious: Look for visible signs of fuel leaks, loose wires, or damaged components in the engine bay.

3. Check the cooling system: Make sure the coolant level is correct and the car isn't overheating.

4. Test the fuel pressure: A fuel pressure gauge can determine if the fuel pump is providing sufficient pressure.

5. Check the ignition system: Inspect the ignition coil, distributor cap (if applicable), rotor, and spark plugs.

6. Test the sensors: Using a multimeter, test the sensors mentioned above (CKP, AFM/AFS, TPS) for proper operation.

Important Note: Diagnosing these issues requires some mechanical aptitude and the right tools. If you're not comfortable working on your car yourself, it's best to take it to a qualified Mercedes-Benz mechanic. They have the specialized knowledge and tools to properly diagnose and repair the problem. Mention the symptoms (stalling at idle and hard starting when hot) specifically.