Here's why and what you need to do:
* Why a shorter belt? The A/C compressor is driven by the serpentine belt. Removing it means the belt has a shorter path to travel around the other pulleys.
* Why not just use any shorter belt? Serpentine belts are tensioned precisely. A belt that's too short will cause excessive tension, potentially damaging the bearings in the alternator, power steering pump, and water pump. A belt that's too long will slip and not drive the accessories properly.
* How to do it:
1. Obtain the correct belt: You need a serpentine belt specifically designed for a 1996 Chevy Cavalier 2.2L *without* air conditioning. Your best bet is to go to an auto parts store and give them your vehicle's details. They can look up the correct part number for you.
2. Remove the A/C compressor belt: The process varies slightly depending on the specific setup, but generally involves loosening the tensioner pulley to release the belt from the compressor pulley. Consult a repair manual or online video specific to your Cavalier for detailed instructions.
3. Install the new belt: Carefully route the new belt around all the pulleys, ensuring it's seated correctly on each. This will be a shorter path since the A/C compressor is out of the equation.
4. Check tension: The belt should have the proper tension. Some vehicles have a tensioner with a specific range; others require a special tool to check tension. Consult a repair manual or have it checked by a mechanic if unsure.
Important Considerations:
* Repair Manual: A repair manual specific to your 1996 Chevy Cavalier 2.2L is highly recommended. It will provide detailed diagrams and instructions for removing the belt and installing the correct replacement.
* Safety: Always disconnect the negative battery terminal before working on your vehicle's electrical system.
* Professional Help: If you're not comfortable working on your car, it's best to take it to a qualified mechanic. Improper belt installation can lead to serious damage.
Bypassing the A/C compressor is a temporary solution. If you plan to use your vehicle without A/C for an extended time, it would be better to remove the compressor entirely and obtain the appropriate belt.