Safety First:
* Disconnect the negative battery terminal before starting any work. This prevents accidental sparks that could ignite fuel vapors.
* Work in a well-ventilated area. Fuel vapors are highly flammable.
* Wear safety glasses and gloves.
Tools You'll Likely Need:
* Jack and jack stands (essential for safety)
* Socket set (various sizes, including metric)
* Wrenches (various sizes, including metric)
* Torque wrench (crucial for proper tightening)
* Fuel line disconnect tool (to avoid damaging the lines)
* Screwdrivers (Phillips and flathead)
* Pliers
* Shop rags
* Fuel pump removal tool (often specialized for the fuel tank)
* New fuel pump and filter (ensure they are the correct part numbers for your 1995 Corvette)
* Safety glasses and gloves
General Steps (This is a simplified overview):
1. Preparation: Consult your repair manual for precise location and access procedures. You'll likely need to lower the fuel tank. This usually involves:
* Removing the rear interior panels (careful not to damage the wiring harnesses).
* Disconnecting the fuel tank straps.
* Carefully lowering the fuel tank—this is often the most challenging part and may require additional support to prevent damage to the tank and surrounding components.
2. Fuel System Depressurization: Before disconnecting any fuel lines, you MUST relieve the pressure in the fuel system. Your repair manual will detail the correct procedure; it usually involves cycling the ignition switch.
3. Disconnect Fuel Lines: Using the fuel line disconnect tool, carefully disconnect the fuel lines from the fuel pump assembly. Have rags ready to absorb any spilled fuel. Be extremely careful to avoid sparks or flames.
4. Disconnect Electrical Connectors: Disconnect the electrical connectors from the fuel pump assembly.
5. Remove the Fuel Pump: Access to the fuel pump will vary depending on the specific model. You'll likely need to remove a retaining ring or use a fuel pump removal tool to extract the pump assembly from the tank.
6. Install the New Fuel Pump: Install the new fuel pump and filter, ensuring everything is seated correctly. Carefully re-attach the electrical connectors and fuel lines.
7. Raise the Fuel Tank: Carefully raise the fuel tank back into its original position and secure it with the straps.
8. Reconnect Electrical and Fuel Lines: Double-check all connections.
9. Reinstall Interior Panels: Put the interior panels back in place.
10. Reconnect the Battery: Reconnect the negative battery terminal.
11. Prime the Fuel System: You might need to prime the fuel system by turning the ignition switch on and off several times (consult your repair manual). This ensures the pump is filled with fuel.
12. Test the Fuel System: Start the car and check for leaks. Also, monitor the car for any performance issues that might indicate an incorrect installation.
Disclaimer: This is a simplified overview. Do not attempt this repair without a reliable repair manual specific to your 1995 Corvette. Mistakes can lead to damage to your vehicle or even injury. If you are not comfortable with this type of repair, it's best to take your vehicle to a qualified mechanic.
