This outline provides a *general* overview. Specific procedures will vary greatly depending on the year and model of your Voyager. You must consult a repair manual specific to your vehicle's year and engine type. A Haynes or Chilton manual is a good investment.
Before You Begin:
* Safety First: Disconnect the negative battery terminal. Use jack stands to support the vehicle securely. Wear safety glasses and gloves.
* Gather Tools and Supplies: You'll need a variety of tools, including wrenches, sockets, ratchets, screwdrivers, a transmission jack, an engine hoist, and potentially a torque wrench. Again, your repair manual will specify the tools needed.
* Workspace: Ensure you have adequate space to work, preferably on a level surface.
* Assistant: Having a helper is strongly recommended.
General Steps (Consult your repair manual for specifics):
1. Disconnect Components: Disconnect all electrical connections, hoses (fuel, coolant, vacuum, etc.), and cables connected to the engine. Label everything carefully to avoid mistakes during reassembly. Photograph connections if necessary.
2. Drain Fluids: Drain the engine oil, coolant, and transmission fluid (if applicable).
3. Remove Accessories: Remove any accessories attached to the engine, such as the alternator, power steering pump, air conditioning compressor, and starter motor.
4. Disconnect Transmission: Depending on the transmission type (automatic or manual), this is a significant step often requiring specialized tools and knowledge. You may need to separate the transmission from the engine.
5. Disconnect Exhaust Manifold: Carefully remove the exhaust manifold from the engine.
6. Support the Engine: Securely attach an engine hoist to the engine. Use lifting points specified in your repair manual.
7. Remove Engine Mounts: Carefully remove the engine mounts that secure the engine to the vehicle's frame.
8. Slowly Lift and Remove: Slowly lift the engine using the hoist, carefully maneuvering it clear of the engine bay. Guide the engine carefully to avoid damage.
9. Clean Up: Once the engine is removed, clean the engine bay thoroughly.
Important Considerations:
* Year and Model Specifics: The exact procedure will vary depending on the year and model of your Chrysler Voyager.
* Transmission Type: Automatic or manual transmissions require different procedures for disconnection.
* Engine Type: The specific engine in your Voyager will influence the steps involved.
* Professional Help: If you lack the experience or tools, consider seeking professional help from a qualified mechanic. This job is far more complex than it may appear.
Disclaimer: This information is for general guidance only. Attempting this repair without proper knowledge and tools can result in damage to your vehicle and personal injury. Always consult a repair manual specific to your vehicle and seek professional assistance if needed.
