Here's why you might be having trouble getting a timing light to work and how to properly time the engine:
Troubleshooting the Timing Light:
1. Battery Connection: Ensure the timing light is securely connected to a good 12V battery source. A weak battery will give unreliable readings.
2. Light Clamping: Make sure the timing light is securely clamped to the spark plug wire. A loose connection will prevent the light from flashing. Use a good quality wire clamp, not just a cheap clip.
3. Timing Light Ground: The timing light needs a good ground connection to your vehicle's chassis. Usually a good metal part will suffice, like an engine bolt.
4. Timing Light Operation: Familiarize yourself with the timing light's operation. Most have a setting for RPM and may require a specific mode for inductive pickup (clamping to a spark plug wire).
5. Spark Plug Wire Selection: The timing light must be connected to a wire leading to a cylinder the timing mark is designed to be read from. This is usually #1 cylinder, but check your engine's manual.
Timing the Engine (Once you have a working timing light):
1. Consult your repair manual: This is crucial. Every engine is slightly different, and your manual will show you the exact timing mark location on the harmonic balancer (the pulley on the crankshaft), the correct timing specification (degrees before top dead center - BTDC), and which cylinder to use for the timing light. The year, engine size, and even transmission can affect the timing specs.
2. Engine Position: Make sure the engine is at operating temperature, or at least warm.
3. Remove Distributor Cap: Do not remove the distributor rotor yet.
4. Connect Timing Light: Connect the timing light to the spark plug wire of the correct cylinder (usually #1). Connect the ground clamp to a suitable chassis ground.
5. Set Timing Mark Alignment: Carefully align the timing pointer (on the engine) with the 0° mark (or whatever your engine's base timing is) on the harmonic balancer. Your manual will show you where these marks are. This must be done with the engine at the proper RPM (generally idle speed).
6. Connect the timing light's power: Start the engine. The timing light should flash, illuminating the timing marks on the harmonic balancer. The illuminated mark should be exactly aligned with the 0° timing mark (or whatever your manual specifies for initial timing).
7. Adjust Distributor: If the timing is off, loosen the distributor hold-down clamp. Carefully rotate the distributor (usually clockwise advances timing, counterclockwise retards it) until the timing mark aligns with the specified degrees BTDC in your manual. Tighten the distributor clamp.
8. Check Again: Recheck the timing. Make sure it is accurate at idle RPM.
9. Reinstall Distributor Cap: Once finished, re-install the distributor cap and rotor correctly.
Without a timing light, you're essentially guessing. This could lead to poor engine performance, damage to the engine, or even engine failure. Invest in a timing light; they're relatively inexpensive and a necessary tool for any vehicle owner who works on their own car. A Haynes or Chilton repair manual for your specific vehicle will be your best friend in this process.