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What is the Safe egt range for Cummings 6.7 diesel?

There's no single "safe" EGT range for a Cummins 6.7L diesel engine. The acceptable exhaust gas temperature (EGT) depends heavily on several factors including:

* Load: Higher loads (towing, heavy acceleration) will naturally result in higher EGTs.

* Altitude: Higher altitudes result in lower air density, leading to higher EGTs.

* Ambient Temperature: Hotter ambient temperatures will also contribute to higher EGTs.

* Engine Modifications: Performance modifications can significantly alter the EGT range.

* Specific Tuning: The engine's calibration (tuning) will define the acceptable operating parameters.

While there's no magic number, exceeding 1250°F (677°C) for extended periods is generally considered unsafe for a Cummins 6.7L and can lead to serious damage, including:

* Turbocharger failure: Excessive heat can melt turbocharger components.

* Damaged pistons and rings: High EGTs lead to excessive heat in the combustion chamber.

* Melted exhaust components: Manifolds, downpipes, and other exhaust parts can melt or warp.

* Catalyst damage: The diesel particulate filter (DPF) and diesel oxidation catalyst (DOC) can be damaged or destroyed.

Instead of focusing on a single number, it's crucial to monitor EGTs and understand the context. If your EGTs are frequently reaching or exceeding 1200°F, investigate potential issues like:

* Air intake restriction: A clogged air filter or other restriction reduces airflow, increasing EGTs.

* Fuel delivery issues: Problems with injectors or the fuel system can lead to rich mixtures and higher EGTs.

* Exhaust restriction: A clogged DPF or other exhaust restriction can raise EGTs dramatically.

Consult your owner's manual and/or a qualified Cummins technician for specific recommendations on acceptable EGT ranges for your particular application and modifications (if any). Monitoring EGTs with a gauge is highly recommended for anyone towing heavy loads or using the engine under demanding conditions.