Here's a general outline of the steps involved:
1. Preparation:
* Safety First: Disconnect the negative battery cable to prevent electrical shorts. Wear safety glasses and gloves.
* Coolant Drain: Allow the engine to cool completely. Locate the radiator drain petcock (usually at the bottom of the radiator) and carefully drain the coolant into a suitable container. You'll likely need a drain pan large enough to hold several gallons.
2. Disconnect Components:
* Upper and Lower Radiator Hoses: Carefully loosen the clamps on the upper and lower radiator hoses using hose clamps pliers. Remove the hoses from the radiator and engine. Be prepared for some coolant spillage, even after draining.
* Transmission Cooler Lines (if applicable): If your Intrepid has an automatic transmission, you'll likely have transmission cooler lines connected to the radiator. Carefully loosen and disconnect these lines, again using appropriate pliers. Have a container ready to catch any remaining fluid.
* Electrical Connectors: There may be some electrical connectors attached to the radiator, such as for the radiator fan. Carefully disconnect these connectors.
* Fan Assembly (if applicable): The radiator fan and shroud may need to be removed to gain access to the radiator. Consult your repair manual for the specific procedure. This may involve unbolting the fan from the shroud and/or removing the shroud itself.
3. Radiator Removal:
* Support the Radiator: The radiator can be quite heavy. Have a helper or use a jack or support stand to help prevent it from dropping.
* Remove Mounting Bolts: Locate the radiator support brackets and carefully remove the bolts holding the radiator in place. The number and location of these bolts will vary depending on the specific model.
* Remove Radiator: Carefully lift out the radiator, taking care not to damage any surrounding components.
4. Reassembly:
Reassembly is the reverse of the removal process. Remember to:
* Check for Leaks: Inspect all hoses and connections for leaks before refilling the system.
* Refill Coolant: Refill the radiator with the correct type and amount of coolant for your vehicle. Consult your owner's manual for specifications.
* Bleed the Air: After refilling, start the engine and run it until the thermostat opens to purge any air pockets from the cooling system. Check for leaks again.
Important Considerations:
* Repair Manual: A repair manual specific to your 1994 Dodge Intrepid is crucial. This guide provides only a general overview.
* Engine Type: The exact procedure may vary slightly depending on the engine (e.g., 3.3L, 3.5L).
* Professional Help: If you are not comfortable performing this task yourself, consider taking your vehicle to a qualified mechanic.
This detailed outline should give you a better understanding of the steps involved. Remember to always prioritize safety and consult your repair manual for precise instructions and safety precautions. Good luck!
