Here's a general outline. Specific steps and tools may vary slightly depending on the engine and your specific vehicle's configuration. Always consult a repair manual specific to your 2000 Chrysler Town & Country for detailed instructions and diagrams.
Safety First!
* Disconnect the negative battery terminal before starting any work. This prevents accidental sparks.
* Work in a well-ventilated area. Fuel fumes are dangerous.
* Wear safety glasses and gloves.
* Have a fire extinguisher readily available.
* Properly dispose of old fuel and parts.
Steps (General Outline):
1. Prepare the Vehicle: Park on a level surface, engage the parking brake, and chock the wheels.
2. Access the Fuel Pump: This usually involves dropping the fuel tank. The access may vary slightly depending on the minivan's configuration (some may require removing parts of the exhaust system). Consult your repair manual for precise instructions. This often involves:
* Lowering the fuel tank: This often requires disconnecting the fuel lines, electrical connectors, and tank straps. Support the tank carefully as you lower it to prevent damage.
3. Disconnect Fuel Lines and Electrical Connectors: Carefully disconnect the fuel lines. You may need special tools to disconnect the quick-connect fittings. Be prepared for some fuel spillage – have absorbent material ready. Disconnect the electrical connector to the fuel pump.
4. Remove the Fuel Pump Assembly: The fuel pump is usually housed within an assembly in the tank. This assembly may be secured with bolts or clips. Carefully remove it.
5. Install the New Fuel Pump Assembly: Install the new fuel pump assembly, ensuring that the gasket is properly seated. Connect the electrical connector.
6. Reconnect Fuel Lines: Connect the fuel lines securely. Make sure they are properly seated and clamped.
7. Raise and Secure the Fuel Tank: Carefully raise the fuel tank back into place and secure it with the straps.
8. Reconnect Electrical Connections and Fuel Lines: Double-check all connections.
9. Reconnect the Negative Battery Terminal: Reconnect the negative battery terminal.
10. Prime the Fuel System: You might need to prime the fuel system by turning the ignition key several times (do not crank the engine). This ensures that the fuel pump is working and the lines are filled.
11. Start the Engine: Start the engine and check for leaks. Listen for any unusual noises from the fuel pump.
Important Considerations:
* Repair Manual: A repair manual specific to your 2000 Chrysler Town & Country is essential. It will provide detailed diagrams, torque specifications, and step-by-step instructions specific to your vehicle.
* Fuel Pump Replacement Kit: Often, a complete replacement kit is available that includes the pump, filter, and gaskets. Using a kit minimizes the chance of using incompatible parts.
* Fuel Pressure Test: After installation, it's advisable to test the fuel pressure to ensure the pump is delivering the correct pressure.
This is a complex repair. If you are not comfortable with these steps, please take your vehicle to a qualified mechanic. Working on fuel systems improperly can be very dangerous.
