If you're having trouble with an oil cooler leak, check these things first:
* O-ring condition: Is the O-ring damaged, deformed, or deteriorated? Replace it with a new, correctly sized O-ring.
* Surface condition: Are the mating surfaces clean, smooth, and free of scratches or burrs? Clean them thoroughly.
* Correct O-ring: Make sure you're using the correct size and type of O-ring specified for your oil cooler.
* Proper installation: Ensure the O-ring is properly seated in its groove before installing the oil cooler. Avoid twisting or distorting it.
* Tightening torque: Over-tightening can crush the O-ring, while under-tightening won't provide sufficient compression. Consult your engine's specifications for the correct tightening torque.
If you've checked all of these and still have a leak, then you might have a more serious problem with the oil cooler itself or other components.