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How do you remove a broken screw from exhaust manifold to down pipe 4.5 1990 cad?

Removing a broken screw from an exhaust manifold to downpipe on a 4.5 1990 Cadillac can be challenging, but it is possible with the right tools and techniques. Here are the steps you will need to follow:

1. Gather Your Tools:

- Penetrating oil (such as WD-40)

- Socket set with various sizes of sockets

- Open-end wrenches

- Adjustable wrench

- Hacksaw

- Safety goggles

- Gloves

2. Prepare the Area:

- Park your Cadillac in a well-ventilated area.

- Engage the parking brake.

- Allow the engine to cool down completely.

3. Locate the Broken Screw:

- Identify the broken screw on the exhaust manifold to downpipe.

- Make sure you have clear access to the area around the screw.

4. Apply Penetrating Oil:

- Spray the broken screw with penetrating oil and allow it to sit for a few minutes. This will help loosen the screw and make it easier to remove.

5. Use the Appropriate Socket:

- Choose a socket that fits snugly over the broken screw.

- Attach the socket to a ratchet and turn it counterclockwise to try and loosen the screw.

6. Use an Open-End Wrench:

- If you cannot loosen the screw with a socket, use an open-end wrench.

- Place the wrench over the head of the broken screw and turn it counterclockwise.

7. Use an Adjustable Wrench:

- If the screw is still stuck, use an adjustable wrench to grip the head of the screw.

- Turn the adjustable wrench counterclockwise to break the screw loose.

8. Use a Hacksaw:

- If you are unable to loosen the screw with any of the above methods, you may need to use a hacksaw.

- Place the hacksaw against the head of the screw and carefully saw through it.

- Make sure to wear safety goggles while using the hacksaw.

9. Remove the Broken Screw Pieces:

- Once the screw is cut, remove the pieces of the broken screw from the exhaust manifold and downpipe.

- Be careful not to drop any pieces into the engine.

10. Clean the Area:

- Clean the exhaust manifold and downpipe to remove any remaining pieces of the screw and debris.

11. Replace the Screw:

- Use a new screw to replace the broken screw.

- Tighten the screw securely using a socket and ratchet.

12. Test the Repair:

- Start your Cadillac and let it run for a few minutes.

- Check for any leaks from the exhaust manifold to downpipe connection.

If you have successfully removed the broken screw and replaced it with a new one, the exhaust system should be functioning properly again.