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How to select a turbocharger for 100cc engine?

Step 1: Determine the engine's airflow requirements.

The first step in selecting a turbocharger is to determine the engine's airflow requirements. This can be done by using a formula or by consulting with an engineer. The formula for calculating airflow requirements is:

$$ Q_{required} = \frac{P_{max} * V_{d} * RPM_{max}}{2 * K}$$

Where:

* Qrequired is the required airflow rate in cubic feet per minute (CFM)

* Pmax is the maximum boost pressure in pounds per square inch (PSI)

* Vd is the engine displacement in cubic inches (CI)

* RPMmax is the maximum engine speed in revolutions per minute (RPM)

* k is a constant that varies depending on the engine type (usually between 0.65 and 0.85)

Step 2: Select a turbocharger with an appropriate flow rate.

Once you know the engine's airflow requirements, you can select a turbocharger with an appropriate flow rate. The flow rate of a turbocharger is measured in cubic feet per minute (CFM). To ensure the turbocharger can provide the necessary airflow, select one rated at least 10-20% higher than the engine's airflow requirements

Step 3: Choose a turbocharger with the correct pressure ratio.

The pressure ratio of a turbocharger is the ratio of the outlet pressure to the inlet pressure. The pressure ratio of the turbocharger should be matched to the engine's compression ratio. A higher pressure ratio will result in more boost, but it will also put more stress on the engine. For a 100cc engine, a pressure ratio of 2:1 to 3:1 is typically used.

Step 4: Ensure the turbocharger has adequate wastegate control.

The wastegate is a valve that controls the amount of exhaust gas that bypasses the turbocharger. The wastegate is necessary to prevent the turbocharger from over-boosting and damaging the engine. Ensure a wastegate is included with the turbocharger or purchase one separately.

Step 5: Consider the turbocharger's size and weight.

The size and weight of the turbocharger are important factors to consider, especially for a small engine like a 100cc engine. A large, heavy turbocharger can add significant weight to the engine and affect its performance. Choose a turbocharger that is compact and lightweight.

By considering the factors discussed above, you can select a turbocharger that is well-suited for your 100cc engine.