The Problem:
* Lost Door Pin: This is a small, often overlooked part that keeps your door hinge in place. When lost, it can cause your door to sag or even fall off.
* Broken Weld on Top Hinge: This is a more serious issue, as it weakens the hinge and can make the door unstable.
Repair Suggestions:
1. Door Pin Replacement:
* Locate the correct pin: Measure the existing pin or use a pin gauge to determine the correct size. You can find replacements at most auto parts stores or online.
* Remove the Hinge: This may require removing some screws or bolts holding the hinge to the door and body.
* Replace the Pin: Insert the new pin into the hinge, ensuring it is properly seated. Re-install the hinge, making sure it's properly tightened.
2. Welding the Hinge:
* Assess the Damage: Carefully examine the weld on the top hinge. Determine if it's a small crack or a complete break.
* Choose a Welder: For a small crack, you might be able to use a TIG or MIG welder. For a complete break, you may need a professional welder.
* Prepare the Hinge: Clean the area around the break thoroughly. If necessary, use a grinder to remove any rust or debris.
* Weld the Hinge: Carefully weld the broken part, ensuring proper penetration and a solid weld. Let the weld cool completely before stressing the hinge.
3. Hinge Replacement (If Necessary):
* If the damage is too severe: If the weld is beyond repair or the hinge itself is worn out, you'll need to replace it.
* Find a Replacement Hinge: You can find these at auto parts stores, salvage yards, or online retailers. Make sure you get a hinge specifically for your 1995 Jeep Cherokee.
* Install the New Hinge: Remove the old hinge and install the new one, following the proper procedures.
Important Tips:
* Safety First: Wear safety glasses and gloves when working on your car.
* Professional Assistance: If you're not comfortable with welding or mechanical work, consider taking your Jeep to a trusted mechanic.
* Preventative Maintenance: Regular lubrication of your door hinges can help prevent this problem from occurring.
Let me know if you have any more questions, or would like more detailed instructions on a specific step!
