Tools You'll Likely Need:
* Screwdrivers: Phillips head and possibly flathead.
* Panel removal tools: Plastic pry tools to avoid scratching the door panel.
* Socket set: Might be needed depending on handle attachment.
* New door handles: Make sure you get the correct ones for your truck's year and model.
* Penetrating oil (like PB Blaster): Helpful for loosening stubborn screws.
General Steps (This is a simplified overview):
1. Interior Door Panel Removal: This is the most crucial and potentially tricky step.
* Start by removing the screws holding the door panel in place. These are usually located around the armrest and near the door handle.
* Carefully use panel removal tools to pry the panel away from the door. Work slowly and deliberately to avoid breaking clips. There are usually several clips holding the panel in place.
* Once the clips are released, carefully pull the panel away from the door, being mindful of any wiring harnesses connected to the power window, lock, or other switches. Disconnect these carefully.
2. Handle Removal:
* Once the door panel is removed, you'll have access to the exterior door handle mechanism.
* There will likely be screws or bolts holding the handle mechanism to the door. These may be visible, or you may need to remove a small cover plate to access them.
* Carefully remove these fasteners. Use penetrating oil if they're stuck.
* The handle may be attached with clips as well; carefully disconnect these.
3. Handle Replacement:
* Install the new handle mechanism by reversing the removal process. Make sure everything is properly aligned before tightening the screws.
4. Interior Door Panel Reinstallation:
* Reconnect any wiring harnesses to the door panel.
* Carefully align the door panel and snap it back into place.
* Secure the screws you removed earlier.
Important Considerations:
* Power Locks: If your truck has power locks, you'll need to disconnect the linkage from the handle to the lock mechanism. Pay close attention to how this is connected to avoid problems reassembling it.
* Wiring: Be very careful not to damage any wiring harnesses connected to the door panel or handle mechanism.
* Clips: Door panel clips are fragile. If you break them, you'll need replacements to secure the panel correctly.
* Door Handle Rod: There's usually a rod connecting the exterior handle to the interior release mechanism. Take note of its position during removal and ensure proper reinstallation.
Again, strongly consider using a repair manual specific to your 1996 Chevy Cheyenne. Pictures are invaluable in this process. YouTube videos demonstrating this repair on similar-year GM trucks might also be helpful, but always cross-reference with your specific model's repair manual. If you're not comfortable with this repair, take it to a mechanic. Improper repair can lead to issues with your door locking mechanisms and interior functionality.
