* Cable Adjustment: This is the most likely culprit. The emergency brake relies on cables that are adjusted to ensure proper tension on the rear brake shoes (drum brakes inside the rotor on these Explorers). During the rotor/pad replacement, these cables can be:
* Dislodged: They might have been knocked out of their brackets or improperly seated.
* Stretched: If the cables were forced or over-extended during the process, they may no longer have enough tension to engage the brakes effectively.
* Not properly re-attached: Ensure the cables are correctly connected to the brake shoes and their mounting points.
* Incorrect Brake Shoe Adjustment: If the rear brakes are drum-in-rotor, the brake shoes themselves may need adjustment. Often the auto parts store has a tool to adjust these shoes. Improper adjustment can prevent the emergency brake from working correctly.
* Cable Damage: Though less likely, it's possible the cable was damaged during the repair. Inspect the cables carefully for any kinks, breaks, or fraying.
* Emergency Brake Lever Adjustment: While less common, sometimes the cable can be properly reattached, but the lever adjustment may be off. This usually means moving the lever several times to release tension and let it set.
Troubleshooting Steps:
1. Visually Inspect the Cables: Carefully examine the emergency brake cables for any damage or dislodgement. Trace them from the lever to the rear brakes.
2. Check Cable Connections: Ensure the cables are properly connected to the brake shoes and their mounting points.
3. Adjust the Emergency Brake Cables: This usually involves a small adjustment nut or wheel near the rear brake assemblies. Consult your repair manual or a reliable online resource for specific instructions on adjusting the cables for your vehicle's year. There is often a small hole to access this area. Turning the adjustment wheel will increase or decrease the tension. DO NOT OVER-TIGHTEN.
4. Check Brake Shoe Adjustment (if applicable): If your vehicle uses drum brakes within the rotor, the brake shoes may need adjustment. Consult your repair manual for specific instructions.
5. Test the Emergency Brake: After each adjustment, test the emergency brake to see if it's working correctly.
Important Note: If you're not comfortable working on your brakes, take your vehicle to a qualified mechanic. Improperly functioning brakes are a serious safety hazard. A repair manual specific to your year and model Ford Explorer will be invaluable during this process.
