Auto >> AutoSPT >  >> Auto Repair

How do you replace the front control arm of a Nissan 240sx 1990?

Replacing a front control arm on a 1990 Nissan 240SX (S13 chassis) is a moderately challenging job requiring some mechanical aptitude and the right tools. This is a general guide, and specific steps might vary slightly depending on your exact model and year. Always consult a repair manual specific to your 1990 240SX for detailed instructions and torque specifications. Improperly torquing bolts can lead to serious safety issues.

Tools You'll Need:

* Jack and Jack Stands: Absolutely crucial for safety. Never work under a car supported only by a jack.

* Wheel Chocks: To prevent the car from rolling.

* Lug Wrench: To remove the wheel.

* Sockets and Wrenches (Metric): A variety of sizes will be needed, including those for the control arm bolts, ball joint, and tie rod end.

* Ball Joint Separator/Press: This is essential for safely separating the ball joint from the steering knuckle. A pickle fork can damage the knuckle.

* Tie Rod End Separator/Tool: To remove the tie rod end from the steering knuckle.

* Torque Wrench: Critical for proper tightening of bolts.

* Penetrating Oil (like PB Blaster): To help loosen rusted bolts.

* Hammer: May be needed to help break loose stubborn components.

* Floor Jack (optional but helpful): Can be used to support the control arm while removing and installing bolts.

Procedure:

1. Safety First: Park on a level surface, engage the parking brake, and chock the rear wheels. Raise the vehicle using the jack and securely support it on jack stands. Remove the wheel.

2. Disconnect the Sway Bar Link: Locate the sway bar link connected to the control arm. Use a wrench to remove the nut and disconnect the link.

3. Disconnect the Brake Caliper: Use a wrench to remove the caliper mounting bolts and carefully hang the caliper out of the way using a wire or bungee cord. Be careful not to kink the brake line.

4. Disconnect the Tie Rod End: Use a tie rod end separator to separate the tie rod end from the steering knuckle. Note the position of the tie rod end before disconnecting; you'll need this information for reassembly.

5. Disconnect the Ball Joint: This is often the most challenging part. Use a ball joint separator/press to separate the ball joint from the steering knuckle. Avoid using a pickle fork if possible, as it can damage the knuckle.

6. Remove the Control Arm Bolts: Locate the bolts attaching the control arm to the subframe. Apply penetrating oil if necessary and carefully remove the bolts. You may need a floor jack to support the control arm as you remove the bolts.

7. Remove the Control Arm: Once all bolts are removed, carefully lower the control arm and remove it from the vehicle.

8. Install the New Control Arm: Install the new control arm, reversing the removal procedure. Ensure all bolts are properly aligned and tightened to the manufacturer's specified torque.

9. Reconnect Everything: Reconnect the ball joint, tie rod end, brake caliper, and sway bar link. Make sure everything is correctly aligned.

10. Lower the Vehicle: Carefully lower the vehicle.

11. Torque Check and Alignment: Double-check all bolts for proper torque using a torque wrench. After installation, it's crucial to have a wheel alignment performed by a professional to ensure proper driving safety and tire wear.

Important Considerations:

* Rust: On older vehicles, rusted bolts can be very difficult to remove. Use penetrating oil generously and allow it to soak for several hours or even overnight. Consider using heat (carefully!) to help break the rust.

* Ball Joint Removal: If you're unfamiliar with using a ball joint separator, it's recommended to seek professional help. Improper use can easily damage the ball joint or the steering knuckle.

* Alignment: A proper wheel alignment is absolutely essential after replacing a control arm. Driving without a proper alignment can lead to uneven tire wear, poor handling, and potentially dangerous driving conditions.

This is a complex process. If you lack the experience or tools, it's strongly recommended that you take your car to a qualified mechanic. Working on your suspension system incorrectly can have serious consequences. Always prioritize safety.