Tools You'll Likely Need:
* Jack and Jack Stands: Essential for safe lifting and vehicle support.
* Wheel Chocks: To prevent the vehicle from rolling.
* Lug Wrench: To remove the wheels.
* Torque Wrench: Crucial for tightening bolts to the correct specification.
* Sockets and Wrenches (metric): A variety of sizes will be needed.
* Ball Joint Separator: To separate the ball joints from the control arms.
* Tie Rod Separator: To separate the tie rod from the steering knuckle.
* Hammer and Punch: Possibly needed for stubborn components.
* Penetrating Oil: Helps loosen rusted bolts.
* Wheel Alignment Tool: Required after the axle is replaced. (You'll likely need professional alignment afterward.)
* Safety Glasses and Gloves: Protect yourself from injury.
General Steps (Consult your repair manual for precise details):
1. Safety First: Park the vehicle on a level surface, engage the parking brake, and use wheel chocks. Raise the vehicle securely using a jack and support it with jack stands.
2. Remove the Wheel: Remove the wheel from the affected side.
3. Disconnect Components:
* Brake Caliper: Carefully remove and support the brake caliper to prevent damage to the brake line.
* ABS Sensor (if applicable): Disconnect the ABS sensor wire.
* Tie Rod End: Use a tie rod separator to separate the tie rod end from the steering knuckle.
* Ball Joints: Use a ball joint separator to separate the lower ball joint from the control arm and the upper ball joint (if applicable) from the steering knuckle. This is often the most difficult part.
* Brake Line: Carefully disconnect the brake hose or line if necessary, depending on your particular model.
4. Remove the Axle: Once all components are disconnected, the axle should be able to be removed. This may require some gentle persuasion.
5. Install New Axle: Install the new axle, ensuring everything aligns correctly.
6. Reconnect Components: Reconnect all components in reverse order of removal. Pay close attention to proper alignment and torque specifications.
7. Lower Vehicle: Carefully lower the vehicle to the ground.
8. Torque Specifications: Tighten all bolts and nuts to the manufacturer's specified torque settings using a torque wrench. This is crucial for safety and proper functioning.
9. Wheel Alignment: Take the vehicle to a professional alignment shop to have the front end aligned. This is essential for safe driving.
Important Considerations:
* ABS System: If your Neon has an Anti-lock Braking System (ABS), be very careful when disconnecting and reconnecting components related to the ABS sensors.
* Torque Specifications: Incorrect torque values can lead to premature wear or failure of components, potentially causing accidents.
* Repair Manual: A repair manual specific to your 1996 Dodge Neon is absolutely essential. This process is far too complex to rely solely on a general description.
Recommendation: This job is best left to experienced mechanics. The risk of damage or injury is high if you're not familiar with automotive repair. Consider taking your Neon to a qualified mechanic to have the front axle replaced. It will likely be cheaper and safer in the long run.
