1. Preparation and Access:
* Consult a 1962 Ford Falcon repair manual: This is crucial. A Haynes or Chilton manual will provide detailed diagrams and instructions specific to your year and model. This will greatly increase your success rate and help you avoid mistakes.
* Gather tools: You'll likely need various screwdrivers (Phillips and flathead), possibly a socket set, wire strippers/crimpers, and possibly a wiring diagram (often found in the repair manual).
* Access the ignition switch: The location varies slightly depending on the specific model, but generally, you'll need to access it from behind the steering column. This usually involves removing some trim pieces around the steering column. The repair manual will show you exactly what needs to be removed.
2. Removal of the Old Ignition Switch:
* Disconnect the wiring harness: Carefully disconnect all wires from the ignition switch. Take photos or make detailed notes of which wire goes where – this is critical for reinstallation. Labeling each wire with tape and a marker is highly recommended.
* Remove the switch: The switch itself is usually held in place by screws, nuts, or a retaining clip. Your repair manual will detail the specific method for your model. Sometimes it may require removing the steering column shroud or other components to fully access and remove the switch.
* Inspect the switch and harness: While the switch is out, inspect the wiring harness for any damage, corrosion, or loose connections. Repair any issues found.
3. Installation of the New Ignition Switch:
* Installation is the reverse of removal: Carefully align the new ignition switch with its mounting points.
* Connect the wiring harness: Reconnect all the wires, making absolutely sure each wire goes back to its original location. Refer to your photos, notes, or wiring diagram. A single wrong connection can lead to electrical problems, even damage.
* Secure the switch: Tighten screws or other fasteners to secure the switch firmly in place.
* Reassemble: Reinstall any trim pieces you removed to access the ignition switch.
4. Testing:
* Reconnect the battery: Carefully reconnect the negative battery terminal.
* Test the ignition: Turn the key to check that the ignition system works correctly, including the starter, lights, and other electrical components.
Important Considerations:
* Safety: Work in a well-lit and ventilated area. Always disconnect the negative battery terminal before starting any electrical work.
* Accuracy: Take your time and be precise during the wiring connections. Double-check your work before reconnecting the battery.
* Parts: Make sure you get the correct replacement ignition switch for your 1962 Ford Falcon model. The part number should be clearly identified in your repair manual or from a reputable parts supplier.
* Professional Help: If you're uncomfortable working on your car's electrical system, consider taking it to a qualified mechanic. Improper installation could lead to electrical damage or even a fire.
This is a general guide. A 1962 Ford Falcon repair manual is essential for accurate and safe completion of this repair. Failing to consult a repair manual could lead to difficulties and potential damage to your vehicle.
