Here's a general outline. Specific steps might vary slightly depending on your Intrepid's trim level and any modifications. Always consult a repair manual specific to your 2001 Dodge Intrepid for detailed instructions and diagrams.
Tools You'll Need:
* Jack and jack stands (Crucial for safety)
* Lug wrench
* Wheel chocks
* Socket wrench set (metric) – likely needing 13mm, 15mm, and possibly others
* C-clamp or brake caliper piston compressor tool
* Pliers or a wire brush to clean caliper surfaces
* Brake cleaner
* New front brake pads (ensure you get the correct ones for your vehicle)
* Gloves
* Safety glasses
Steps:
1. Safety First: Park on a level surface, engage the parking brake, and chock the rear wheels. Use jack stands to support the vehicle securely after jacking it up. Never work under a car supported only by a jack.
2. Remove the Wheel: Loosen the lug nuts slightly before jacking up the vehicle. Jack up the front of the car and secure it with jack stands. Remove the lug nuts completely and take off the wheel.
3. Expose the Caliper: You should now see the brake caliper clamped around the rotor.
4. Compress the Caliper Piston: Use a C-clamp or specialized brake caliper piston compressor tool to push the piston back into the caliper. This creates space for the new, thicker brake pads. Be careful not to damage the piston or seal. You may need to turn the piston as you compress it.
5. Remove the Brake Pads: Usually, there are retaining pins or clips holding the brake pads in place. Remove these to release the old pads. Some models may require removing a caliper bracket bolt.
6. Clean the Caliper and Surfaces: Clean the caliper surfaces, the caliper bracket, and the brake pad mounting surfaces with brake cleaner. Use a wire brush if necessary to remove any rust or debris.
7. Install the New Brake Pads: Carefully install the new brake pads into their respective positions. Ensure they slide freely.
8. Reassemble: Reinstall the retaining pins or clips. Reinstall the wheel, tightening the lug nuts in a star pattern.
9. Lower the Vehicle: Carefully lower the vehicle using the jack. Once the vehicle is on the ground, fully tighten the lug nuts.
10. Pump the Brakes: Get back in the car and firmly pump the brake pedal several times to ensure the pads are making contact with the rotor.
11. Test Drive: Carefully test drive the vehicle, paying close attention to the braking performance.
Important Considerations:
* Rotor Inspection: While you have the wheel off, visually inspect the brake rotors for wear, scoring, or excessive rust. If they're worn beyond the minimum thickness specified in your repair manual, they should be replaced as well.
* Caliper Inspection: Check the calipers for smoothness of operation and any signs of leakage.
* Brake Fluid: Brake fluid is hygroscopic (absorbs moisture), and over time, can lose effectiveness. Consider having a brake fluid flush done if it's been a while since the last one.
Again, this is a general guide. Consult a repair manual for your specific vehicle model before attempting this repair. Improper brake repair can lead to serious injury or death. If you are unsure about any step, seek professional help.
