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How do you change rear seal in 1990 1500 Chevy truck?

Replacing the rear main seal on a 1990 Chevy 1500 truck is a significant undertaking, not a simple task for a novice mechanic. It requires considerable mechanical aptitude, specialized tools, and a safe working environment. I strongly recommend taking it to a professional mechanic unless you have significant experience with engine repair. Doing it incorrectly can lead to further damage and expensive repairs.

However, if you're determined to attempt this yourself, here's a general outline. This is NOT a complete, step-by-step guide, and variations exist depending on the specific engine (e.g., 4.3L V6, 5.0L V8, 5.7L V8, etc.). Always consult a repair manual specific to your truck's engine and year.

General Steps (Highly Simplified):

1. Preparation: Disconnect the battery negative terminal. Gather all necessary tools, including a socket set, various wrenches, a transmission jack (crucial!), a rear main seal installer, a pry bar, a suitable sealant, and plenty of clean rags. You'll likely need a repair manual specific to your truck's engine.

2. Drain fluids: Drain the engine oil and transmission fluid completely.

3. Transmission Removal (Usually Necessary): This is the most challenging part. You'll likely need to support the transmission with a transmission jack and carefully disconnect the transmission from the engine. This involves disconnecting various linkages, driveshafts, and possibly the torque converter. This step alone requires significant experience and the right tools.

4. Rear Main Seal Access: Once the transmission is removed, you'll have access to the rear main seal. You'll probably need to carefully remove the old seal using a pry bar (be very careful not to damage the engine block).

5. Install New Seal: Use the rear main seal installer to carefully install the new seal, ensuring it's seated correctly. Apply a small amount of compatible sealant as directed by the manufacturer's instructions.

6. Reassembly: Reinstall the transmission, carefully aligning everything. Reconnect all linkages, driveshafts, etc. Double-check everything before tightening bolts.

7. Fluid Refill: Refill the engine oil and transmission fluid to the proper levels.

8. Testing: Start the engine and check for leaks. Inspect carefully for any leaks around the rear main seal area.

Critical Considerations:

* Repair Manual: An engine-specific repair manual is absolutely essential. It will provide detailed instructions and torque specifications, crucial for avoiding damage.

* Transmission Jack: Improperly supporting the transmission can cause serious injury or damage.

* Torque Specifications: Tightening bolts to the incorrect torque can strip threads or cause damage. Use a torque wrench.

* Sealant: Use the correct type of sealant for the application.

* Safety: This is dangerous work. Be careful, wear appropriate safety gear, and be aware of the potential for serious injury.

Again, I strongly advise against attempting this unless you possess significant mechanical experience. The complexity of removing and reinstalling the transmission makes this a job best left to professionals. The cost of professional repair will likely be less than the cost of a botched DIY repair.