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How do you replace control arms on a 1996 and newer Ford Taurus - Mercury Sable?

Replacing control arms on a 1996 and newer Ford Taurus/Mercury Sable is a moderately challenging job requiring mechanical aptitude, the right tools, and a safe working environment. This is not a beginner's project. Improper installation can lead to dangerous handling issues. If you're unsure about any step, consult a professional mechanic.

Here's a general overview. Specific procedures may vary slightly depending on the exact year and model. Always consult a repair manual specific to your vehicle's year and engine for detailed instructions and torque specifications. A Haynes or Chilton manual is a good investment.

Tools You'll Likely Need:

* Jack and jack stands (crucial for safety)

* Wheel chocks

* Lug wrench

* Socket set (metric)

* Wrenches (metric)

* Ball joint separator (pickle fork or ball joint press – a press is preferred to avoid damage)

* Torque wrench

* Penetrating oil (PB Blaster or similar)

* Alignment tool (after installation)

Steps (General Outline):

1. Safety First: Park on a level surface, engage the parking brake, and chock the wheels. Raise the vehicle using a jack and securely support it on jack stands. Never work under a vehicle supported only by a jack.

2. Remove the Wheel: Remove the lug nuts and take off the wheel.

3. Disconnect Components:

* Brake Caliper: Unbolt and carefully support the brake caliper to prevent damage to the brake line. You may need to use a zip tie or wire to keep it out of the way.

* ABS Sensor (if applicable): Carefully disconnect the ABS sensor wire if present.

* Sway Bar Link: Disconnect the sway bar link from the control arm.

* Steering Linkage (if applicable): Depending on the specific control arm, you may need to disconnect the steering linkage. This will require a special tool or careful manipulation to prevent damage.

* Stabilizer Bar Link (if applicable): Disconnect the stabilizer bar link if present.

4. Remove the Control Arm:

* Ball Joint: Use a ball joint separator (press is best) to separate the ball joint from the steering knuckle. Penetrating oil will help loosen things.

* Control Arm Bushings/Mounting Bolts: Unbolt the control arm from the frame/subframe. This often involves several bolts, and penetrating oil might be necessary.

5. Install the New Control Arm:

* Reverse the removal process, carefully installing the new control arm.

* Ball Joint: Install the ball joint into the steering knuckle. Ensure it's seated properly.

* Bushings: Pay close attention to the orientation of any bushings.

* Tighten Bolts: Tighten all bolts to the manufacturer's specified torque. Use a torque wrench – this is critical to prevent premature wear and failure.

6. Reconnect Components: Reconnect all previously disconnected components (brake caliper, ABS sensor, sway bar link, etc.).

7. Lower the Vehicle: Slowly lower the vehicle.

8. Install the Wheel: Install the wheel and tighten the lug nuts.

9. Wheel Alignment: Crucially, after replacing a control arm, you must have a wheel alignment performed by a professional. Improper alignment can cause premature tire wear, poor handling, and even accidents.

Important Notes:

* Rust: On older vehicles, rust can make bolt removal extremely difficult. Use penetrating oil liberally and allow it to soak for several hours or overnight. A torch can also help, but be extremely careful not to damage surrounding components.

* Parts: Ensure you obtain the correct replacement control arm for your specific vehicle. Auto parts stores can help you identify the correct part using your VIN.

* Torque Specifications: Always follow the manufacturer's torque specifications for all bolts. This information is typically found in a repair manual.

* Safety: This is a potentially dangerous job. If you're not comfortable with any aspect, seek professional help.

This is a simplified guide. Always consult a repair manual specific to your vehicle for detailed instructions and safety precautions. Improper installation can lead to serious consequences. Remember safety first!