1. Preparation:
- The vehicle is parked in a safe and stable location.
- The parking brake is engaged, and the wheels are chocked to prevent the vehicle from moving during the replacement process.
- The damaged windshield is thoroughly inspected to assess its condition and determine if it can be repaired or requires complete replacement.
2. Removal of the Damaged Windshield:
- The windshield wipers and any other components that obstruct access to the windshield are removed.
- The trim pieces surrounding the windshield are carefully removed using specialized tools to avoid damage.
- A cutting wire or tool is used to cut through the sealant that holds the windshield in place.
- Suction cups or a wire are attached to the windshield to provide a secure grip for removing it.
- Using the suction cups or wire, the damaged windshield is carefully removed from the vehicle.
3. Cleanup:
- The frame of the vehicle where the windshield was installed is thoroughly cleaned to remove any remaining sealant, dirt, or debris.
4. Primer Application:
- In some cases, a primer may be applied to the exposed surface of the vehicle frame to ensure proper adhesion of the new sealant.
5. Adhesive Application:
- A specialized automotive-grade adhesive is applied to the frame of the vehicle where the new windshield will be installed.
- The adhesive may be applied with a sealant gun or other specialized tools.
6. Installation of the New Windshield:
- The new windshield is carefully positioned and aligned onto the vehicle's frame.
- Suction cups or other devices may be used to hold the windshield in place while the adhesive cures.
7. Curing:
- The vehicle is left undisturbed for a specified period, typically several hours, to allow the adhesive to cure properly.
8. Cleanup and Finishing:
- Once the adhesive has fully cured, any excess adhesive around the edges of the windshield is trimmed or cleaned off.
- The surrounding trim pieces are reinstalled.
9. Final Inspection:
- The windshield and the surrounding area are thoroughly inspected to ensure proper installation, alignment, and sealing.
10. Quality Control:
- The windshield wipers and other components that were removed during the replacement are reinstalled.
- The windshield replacement process is complete, and the vehicle is ready to be safely driven again.
It's important to note that windshield replacement requires expertise, proper tools, and high-quality materials to ensure a secure and effective installation. It is recommended to have the replacement done by trained and experienced professionals to ensure safety and proper functionality of the windshield.