Tools and Materials Needed:
- Replacement CV joint assembly
- Socket set
- Wrenches
- Screwdrivers
- Pry bar
- Pliers
- Grease
- Safety glasses
- Gloves
Step 1: Preparation
a. Park your ATV on a level surface and engage the parking brake.
b. Turn off the engine and allow it to cool down completely.
c. Disconnect the battery to prevent accidental starting.
d. Wear safety glasses and gloves to protect yourself.
Step 2: Remove the Wheel and Tire
a. Loosen the lug nuts on the affected wheel slightly while the ATV is still on the ground.
b. Raise the ATV using a jack or lift.
c. Remove the lug nuts and take off the wheel and tire assembly.
Step 3: Remove the Brake Caliper
a. Locate the brake caliper on the wheel hub.
b. Remove the bolts holding the caliper in place and carefully remove the caliper without disconnecting the brake line.
c. Hang the caliper out of the way with a piece of wire.
Step 4: Remove the CV Boot
a. Slide off the rubber CV boot from the CV joint.
b. Clean any grease or dirt from the area.
Step 5: Separate the CV Joint from the Axle
a. Use a pry bar to separate the CV joint from the axle. Be careful not to damage any components.
b. Once separated, remove the old CV joint completely.
Step 6: Install the New CV Joint
a. Inspect the splines on the new CV joint for any damage.
b. Apply a thin coat of grease to the splines of the new CV joint.
c. Carefully insert the new CV joint into the axle, aligning the splines.
d. Ensure the CV joint is fully seated and secured in place.
Step 7: Reinstall the CV Boot
a. Slide the cleaned CV boot back over the installed CV joint.
b. Secure the CV boot with zip ties or clamps provided in the replacement CV joint kit.
Step 8: Reinstall the Brake Caliper
a. Place the brake caliper back onto the wheel hub and secure it with the bolts removed earlier.
Step 9: Reinstall the Wheel and Tire
a. Place the wheel and tire assembly back onto the wheel hub.
b. Secure the lug nuts, but don't tighten them completely.
c. Lower the ATV and use the wrench to fully tighten the lug nuts in a star pattern.
Step 10: Reconnect the Battery
a. Reconnect the battery terminals.
Step 11: Test the CV Joint
a. Start the ATV and take it for a short test drive to ensure the CV joint is functioning properly.
Remember that working on driveline components can be challenging and requires a proper understanding of mechanics. If you're not comfortable performing these steps or encounter any issues, it's best to seek assistance from a qualified mechanic or refer to your ATV's service manual for specific instructions related to your model.
