Tools and materials needed:
1. Socket set
2. Wrench set
3. Phillips head screwdriver
4. Flat head screwdriver
5. Replacement roll pan
6. Mounting brackets
7. Nuts and Bolts
Step-by-Step Instructions:
_1. Remove the Tail lights:_
- Open the trunk of your Mazda B2200.
- Locate the two screws holding each taillight in place.
- Remove these screws using a Phillips head screwdriver.
- Carefully take out the taillights and set them aside.
_2. Remove the License plate:_
- Locate the screws or bolts holding the license plate in place.
- Use a screwdriver or wrench to remove the screws or bolts.
- Set aside the license plate and the mounting hardware.
_3. Disconnect the Wiring Harness:_
- Identify the wiring harness connected to the rear lights and license plate.
- Disconnect the connectors by pressing the release tabs and gently pulling them apart.
- Tuck the wiring harness aside to prevent damage during bumper removal.
_4. Remove the Bumper Bolts:_
- Locate the bolts securing the rear bumper to the frame.
- Use a socket set to loosen and remove these bolts.
- Repeat this step for all the bumper bolts along the top and sides of the bumper.
_5. Take Off the Bumper:_
- Once all the bolts are removed, carefully pull the rear bumper straight out from the vehicle.
- Be careful not to damage the paint or bodywork.
- Set the old rear bumper aside.
_6. Install the Roll Pan:_
- Position the roll pan against the rear of the vehicle, ensuring it aligns properly with the bodywork.
- Secure the roll pan temporarily with a few bolts or clamps to hold it in place.
- Check the alignment from different angles to ensure proper fitment.
_7. Mount the Roll Pan:_
- Use the mounting brackets provided with your roll pan kit.
- Attach the brackets to the frame of your vehicle using the appropriate nuts and bolts.
- Tighten the bolts securely to ensure a solid mount.
_8. Reconnect the Wiring Harness:_
- Reconnect the wiring harness that you disconnected earlier.
- Make sure all the connectors are securely attached to ensure proper functioning of the taillights and license plate lights.
_9. Reattach Tail lights and License Plate:_
- Reinstall the taillights by aligning them properly and securing them with the screws removed in Step 1.
- Reattach the license plate using the mounting hardware you set aside in Step 2.
_10. Final Check and Adjustments:_
- Double-check all the bolts, nuts, and electrical connections to ensure everything is secure and properly installed.
- Make necessary adjustments to the roll pan's position if required to achieve the desired fit.
By following these steps, you should successfully remove the rear bumper of your 1987 Mazda B2200 and install the replacement roll pan. Remember to exercise caution when working around the vehicle and always refer to the specific instructions included with your roll pan kit for the best results.
