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No power to the fuel pump on a 1990 ford e-150 its new and works if connected straight battery?

Here's a breakdown of troubleshooting steps to diagnose why you have no power to your fuel pump in your 1990 Ford E-150, assuming the pump itself is new and functional when tested directly with a battery:

1. Verify the Basics:

* Check the Fuse: Start with the fuel pump fuse. Locate it in the fuse box (usually under the hood or in the passenger compartment) and inspect it for blown elements.

* Check the Relay: The fuel pump relay is a small, square-shaped component usually located in the fuse box. You can check it with a multimeter by testing for continuity between the proper terminals. A clicking sound when you turn the ignition key to the "on" position indicates a good relay.

2. Inspect Wiring and Connections:

* Fuel Pump Wiring: Trace the wiring from the fuse box to the fuel pump. Look for any breaks, chafing, or corrosion along the wires. Also, check the connection at the pump itself.

* Ground Wire: The fuel pump needs a good ground connection. Look for a black wire connected to the pump's metal housing. Ensure this wire is securely connected and free of corrosion.

* Inertia Switch: Some vehicles have an inertia switch that cuts power to the pump in the event of a crash. It's typically located under the dash or in the engine compartment. Check to see if it's tripped and reset it if necessary.

3. Test for Power:

* Use a Multimeter: With the ignition key turned to the "on" position, test for power at the fuel pump's wiring connector. You should have 12 volts present on one of the wires (usually a red or orange one). If there's no voltage, you have a wiring or circuit issue.

* Check Power Source: The fuel pump should be powered after a brief delay when the ignition is turned on. If you're not getting power at the pump, check the power source at the fuse box.

4. Potential Issues (Beyond the Basics):

* Faulty Ignition Switch: A faulty ignition switch can prevent power from reaching the fuel pump.

* Computer Problem: In some cases, a faulty engine control module (ECM) or a related sensor could prevent the fuel pump from receiving power.

* Wiring Diagram: If you're still stumped, consult a wiring diagram for your specific year and model E-150. This will help you trace the correct path of power to the pump.

5. Seek Professional Assistance:

* Mechanic: If you're unable to diagnose the issue yourself, it's best to take your E-150 to a qualified mechanic. They have the tools and experience to pinpoint the problem efficiently.

Safety Precautions:

* Disconnecting the Battery: Always disconnect the negative battery terminal before working on electrical components in your vehicle.

* Fuel System Components: Exercise caution when working around fuel system components. Fuel is flammable, so ensure proper ventilation and avoid sparks.

Let me know if you have any other questions!