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What could keep a 1991 Toyota Corolla with automatic transmission from upshifting to third gear other than the trans itself?

Here's a breakdown of potential issues beyond the transmission itself that could prevent a 1991 Toyota Corolla with an automatic transmission from shifting into third gear:

1. Engine Issues:

* Engine Sensors: Malfunctioning sensors like the Throttle Position Sensor (TPS), Oxygen Sensor (O2), or Mass Air Flow (MAF) sensor can provide inaccurate information to the transmission control unit (TCU), causing it to hold gears.

* Engine Vacuum Leaks: A vacuum leak can disrupt the proper operation of vacuum-controlled systems, including the transmission shift solenoid. This can lead to improper gear selection.

* Engine Misfire: A misfire can cause the engine to stumble, which the TCU might interpret as needing a lower gear. This could prevent upshifting.

2. Electrical Problems:

* Transmission Control Unit (TCU): The TCU itself can malfunction, causing it to misinterpret signals or prevent gear changes.

* Wiring and Connectors: Damaged wiring, corroded connectors, or loose connections in the transmission wiring harness can disrupt communication between the TCU and the transmission, causing shift problems.

* Shift Solenoids: These electronically controlled valves within the transmission manage gear changes. If a solenoid malfunctions, it can prevent proper gear engagement.

3. Fluid and Filter Issues:

* Low Transmission Fluid: Insufficient fluid level can lead to friction problems within the transmission, making it difficult to shift smoothly.

* Contaminated Fluid: Dirty or contaminated fluid can cause internal wear and hinder proper shifting.

* Clogged Transmission Filter: A clogged filter restricts fluid flow and can contribute to shift issues.

4. Other Mechanical Problems:

* Transmission Linkage Issues: If the linkage connecting the shift lever to the transmission is damaged or misadjusted, it can prevent the transmission from engaging the correct gear.

* Clutch Pack Problems: Internal clutch packs within the transmission can wear out or become contaminated, causing slipping or preventing gear engagement.

Troubleshooting Steps:

1. Check Fluid: Start by checking the transmission fluid level and condition. Make sure it's full and clean.

2. Diagnose with a Scanner: If you have access to a scanner, you can check for error codes related to the transmission or engine.

3. Inspect Wiring: Look for any signs of damage, corrosion, or loose connections in the transmission wiring harness.

4. Inspect Engine Sensors: Test the Throttle Position Sensor (TPS), Oxygen Sensor (O2), and Mass Air Flow (MAF) sensor for proper operation.

5. Listen for Engine Sounds: If there are any unusual noises, like misfires or rattling sounds, address those issues first.

Note: If you are not comfortable working on your vehicle, it's recommended to take it to a qualified mechanic for diagnosis and repair.