Tools You'll Likely Need:
* Socket wrench set (metric)
* Ratchet
* Various size extensions
* Screwdrivers (Phillips and flathead)
* Pliers
* Wire cutters
* Jack and jack stands (crucial for safety!)
* Wheel chocks
* Possibly a fender removal tool (to help pry gently without damaging paint)
Steps (General):
1. Safety First: Park on a level surface, engage the parking brake, and chock the rear wheels. Disconnect the negative battery terminal. Raise the truck securely using a jack and place it on jack stands.
2. Remove the Wheel: Remove the wheel on the side you're working on. This provides better access.
3. Disconnect Electrical Connections: Locate any electrical connectors connected to the fender (like turn signals, parking lights, etc.). Carefully disconnect them. Take pictures if you need to remember the wiring.
4. Remove the Inner Fender Liner (if applicable): Some models require removing the inner fender liner for better access to the fender mounting points. This often involves removing a few screws and clips.
5. Locate and Remove Fender Mounting Bolts: The fender is attached to the truck body with several bolts and possibly some clips. These are usually located along the top, bottom, and sides of the fender. You may find bolts under the hood and under the truck, near the wheel well. Carefully remove these bolts.
6. Disconnect the Hood Latch (if necessary): Depending on the model and how close the fender is to the hood latch mechanism, you may need to disconnect the hood release cable or part of the latch assembly for easier fender removal.
7. Carefully Remove the Fender: Once all the bolts and clips are removed, the fender should be relatively free. Gently pry the fender away from the body, working your way around the perimeter. Use a fender removal tool or a plastic pry tool to avoid scratching the paint. Be patient and work methodically.
8. Reassembly: Reassembly is the reverse of removal. Make sure all bolts and clips are securely fastened. Reconnect all electrical components.
Important Considerations:
* Rust: On older vehicles like a 1994 Chevy truck, rust can make removing bolts extremely difficult. Penetrating oil (like PB Blaster) applied several hours in advance can help loosen them. If a bolt breaks, you may need to drill it out.
* Clips: Plastic clips are easily broken. Try to reuse them if possible, but have replacements on hand if needed.
* Body Damage: Be extremely careful during the removal process to avoid damaging the paint or body of the truck.
Again, a repair manual specific to your 1994 Chevy truck is absolutely essential. It will show you exactly where all the fasteners are located, and provide crucial detail that a general description can't. This process is simplified; some trucks might have additional steps or variations. If you're not comfortable working on your vehicle yourself, it's always best to take it to a qualified mechanic.
