Here's what's involved:
* Removal of Cargo Features: This includes stripping out the interior cargo walls, flooring, and any existing fixtures.
* Passenger Seating Installation: This requires installing seats that meet safety standards. You'll need to properly secure them to the van's floor and meet all relevant regulations regarding seatbelts and passenger capacity. This often involves significant fabrication and welding.
* Interior Finishing: You'll need to add flooring, wall paneling, insulation, and potentially sound deadening to create a comfortable and finished interior suitable for passengers.
* Window Installation: Cargo vans usually have limited or no side windows. Adding windows requires cutting holes in the van's body, installing the windows themselves, and ensuring they're properly sealed to maintain the van's structural integrity and weather resistance. This is a complex process that requires specialized tools and knowledge.
* Electrical Work: You may need additional lighting, power outlets, and potentially climate control modifications.
* Compliance and Safety: The conversion must meet all relevant safety standards and regulations. This often involves inspections and obtaining necessary certifications. Failure to do so can result in legal issues.
Challenges:
* Complexity: The conversion is labor-intensive and requires significant mechanical and fabrication skills.
* Cost: The cost of materials, labor, and potential inspections can be substantial.
* Regulations: Meeting all safety and regulatory requirements can be challenging and time-consuming. Local and national regulations vary.
In summary: While it's possible, converting a Sprinter cargo van to a passenger van is a major project best left to experienced professionals unless you have extensive automotive experience, access to specialized tools and equipment, and a deep understanding of relevant safety regulations. Consider the cost and effort involved before starting the project. You may find it more cost-effective to purchase a used passenger van.