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Fan blower switch for 2002 Chevy impala ac and heater only works in high position already replaced unit with new one?

If you've replaced the blower motor resistor (which is the common culprit for this issue) and the problem persists, the issue likely lies elsewhere in the electrical system controlling the fan speed. Here's a breakdown of troubleshooting steps:

* Verify the new resistor is correctly installed: Double-check the wiring connections to the new blower motor resistor. Even a slightly loose or incorrect connection can cause problems. Refer to a wiring diagram (available online through repair manuals or forums dedicated to Chevy Impalas) to ensure everything is properly connected.

* Check the blower motor itself: While less likely if the fan works on high, a failing blower motor can sometimes only function at its highest speed. Try testing the motor directly with power (carefully!) to see if it runs at lower speeds when supplied with a lower voltage. This requires some electrical knowledge and caution.

* Inspect the wiring harness: Carefully examine the wiring harness leading to the blower motor resistor and the blower motor itself. Look for:

* Broken or frayed wires: These can cause intermittent or complete loss of function at lower speeds.

* Corrosion: Corrosion on connectors can disrupt the electrical signal. Clean any corroded connectors with a wire brush and electrical contact cleaner.

* Test the switch: While you've replaced the blower motor resistor, it's possible (though less probable) there's a problem with the switch itself. A multimeter can help to test the continuity and voltage at the switch in different positions. This is more advanced troubleshooting and requires electrical testing knowledge.

* Check for blown fuses or relays: A blown fuse or relay related to the blower motor could also cause this problem. Consult your owner's manual to locate the relevant fuses and relays and test them.

* Consult a wiring diagram: A wiring diagram is essential for accurate troubleshooting. It will show you the path of the electrical circuit and help you pinpoint the exact location of potential problems.

* Seek professional help: If you're not comfortable with electrical work, it's best to take your Impala to a qualified mechanic. They have the tools and expertise to diagnose the problem accurately and repair it safely.

The fact that it *only* works on high suggests a problem with the resistor's circuitry or its connection to the other speed settings. However, a failing blower motor or a wiring problem can't be completely ruled out. Systematic checking of each component, using a wiring diagram as a guide, is the key to resolving this.