Here's a general overview. This is not a comprehensive guide, and specific steps may vary depending on your exact model and engine. Always consult a repair manual specific to your 2000 Kia Sportage for detailed instructions and diagrams.
Safety First!
* Disconnect the negative battery terminal before starting any work. This prevents accidental sparks.
* Work in a well-ventilated area. Fuel vapors are extremely flammable.
* Use appropriate safety glasses and gloves.
* Have a fire extinguisher readily available.
General Steps:
1. Locate the Fuel Pump: The fuel pump is usually located inside the fuel tank. This often means dropping the fuel tank.
2. Drain the Fuel Tank: This is crucial to minimize fuel spillage. Use a siphon pump to remove as much fuel as possible. Properly dispose of the fuel – never pour it on the ground.
3. Lower the Fuel Tank: This often involves disconnecting fuel lines, electrical connectors, and possibly the tank straps. Access varies by vehicle – consult your repair manual. You may need jack stands and appropriate safety procedures.
4. Remove the Fuel Pump Access Plate: Once the tank is lowered (or sometimes accessed without fully lowering it), you'll find an access plate on the top of the tank. Remove this plate carefully.
5. Disconnect the Fuel Pump: Disconnect the electrical connector and the fuel lines. You'll likely need fuel line disconnect tools to avoid damaging the lines. Be prepared for some fuel spillage, even after draining the tank.
6. Remove the Fuel Pump Assembly: The pump is usually held in place by a retaining ring or clamp. Carefully remove the pump assembly. Take note of the orientation of parts for proper reassembly.
7. Install the New Fuel Pump: Carefully install the new fuel pump assembly, ensuring it's seated correctly. Replace the retaining ring or clamp.
8. Reconnect Everything: Reconnect the fuel lines, electrical connector, and access plate. Double-check all connections.
9. Raise the Fuel Tank: Carefully raise the fuel tank back into position. Secure it with the straps.
10. Reconnect Fuel Lines and Electrical Connectors: Make sure all lines are securely fastened and there are no leaks.
11. Reconnect the Battery: Reconnect the negative battery terminal.
12. Prime the Fuel System: Before starting the engine, you may need to prime the fuel system – your repair manual will provide instructions on how to do this (possibly involving several ignition cycles).
13. Check for Leaks: Carefully inspect all connections for leaks. Start the engine and let it run for a few minutes to check for any problems.
14. Fill the Fuel Tank: Fill the fuel tank to the appropriate level.
Essential Tools:
* Repair manual specific to your 2000 Kia Sportage
* Socket set
* Wrenches
* Fuel line disconnect tools
* Siphon pump
* Jack and jack stands
* Safety glasses and gloves
* Fire extinguisher
Again, this is a simplified overview. Refer to your vehicle's repair manual for detailed, model-specific instructions. Improper installation can lead to serious problems, so proceed with caution and seek professional help if you're unsure about any step.
