Here's a general outline; this is not a complete, step-by-step guide. You should consult a repair manual specific to your 1995 Corvette (a Haynes or Chilton manual is a good investment) for detailed instructions, diagrams, torque specifications, and safety precautions. Improper procedures can lead to serious injury or damage to your vehicle.
General Steps (Consult your repair manual for specifics!):
1. Safety First: Disconnect the negative battery terminal. Allow the fuel system pressure to depressurize. This might involve several cycles of starting the car and letting it stall (after disconnecting the fuel pump relay to prevent damage). Consult your manual for the proper way to relieve fuel pressure safely. Work in a well-ventilated area.
2. Access the Fuel Pump: This usually involves lowering the fuel tank. This is often the most difficult part of the job and typically requires:
* Removing the fuel filler neck.
* Possibly disconnecting various sensors and lines connected to the fuel tank.
* Carefully lowering the fuel tank – often using straps or a jack and stands to support its weight. This can be heavy.
* Disconnecting the fuel tank straps or supports.
3. Remove the Fuel Pump Assembly: Once the tank is lowered sufficiently, you'll locate the fuel pump access panel (usually a circular cover). This might require removal of some bolts.
4. Disconnect Electrical Connections: Carefully disconnect the electrical connector(s) from the fuel pump module.
5. Remove the Fuel Pump: This involves disconnecting the fuel lines and possibly the fuel level sender. Carefully remove the fuel pump assembly from the tank.
6. Install the New Fuel Pump: Reverse the removal process to install the new fuel pump assembly. Ensure all connections are secure and properly seated. Pay close attention to the orientation of any parts, like the fuel level sender.
7. Reinstall the Fuel Tank: Carefully raise the fuel tank back into its position, ensuring all connections are secure and the tank is properly seated. Secure all straps and other connections.
8. Reconnect Electrical Connections: Reconnect all electrical connectors, paying close attention to proper fit and security.
9. Reconnect Fuel Lines: Reconnect all fuel lines securely and check for leaks.
10. Reconnect Battery: Reconnect the negative battery terminal.
11. Check for Leaks: Start the car and check for any fuel leaks. Run the engine for a few minutes to ensure the pump is functioning correctly and there are no leaks.
Important Considerations:
* Fuel pump relay location: Find this before starting, it'll be needed to depressurize the system.
* Specialized tools: You'll likely need various sockets, wrenches, a fuel line disconnect tool, and possibly a fuel pump access tool.
* Fuel system pressure: Understand how to safely relieve pressure from the fuel system.
* Safety: Gasoline is flammable. Work carefully, in a well-ventilated area, and avoid sparks or open flames. Use proper safety equipment, such as eye protection and gloves.
* Professional help: If you are not comfortable performing this repair, take your vehicle to a qualified mechanic.
This is a simplified overview. Consult a repair manual specifically for your 1995 Corvette for detailed instructions and safety precautions. Improper repair can lead to serious injury or damage to your vehicle.
