1. Overcharging: If the car's charging system is faulty, it can supply too much voltage to the battery, leading to overcharging. Overcharging causes excessive gas buildup inside the battery, resulting in bulging.
2. Internal Short Circuit: A short circuit within the battery's cells can cause localized overheating and excessive gas production, leading to a bulging battery. This can occur due to damage or manufacturing defects.
3. Sulfation: Sulfation occurs when lead sulfate crystals accumulate on the battery plates, hindering their ability to hold a charge. If sulfation is severe, it can obstruct gas release pathways within the battery, leading to a build-up of pressure and bulging.
4. Extreme Temperatures: Exposing the battery to extremely high temperatures for extended periods can accelerate the deterioration of the internal components, weakening the case and causing it to bulge. Conversely, freezing temperatures can also compromise the battery's integrity, especially if it's in a discharged state.
5. Old Age: Car batteries have a finite lifespan, typically ranging from 3 to 5 years. As a battery ages, its components naturally degrade, and its ability to hold a charge diminishes. This can lead to internal issues, such as plate corrosion, electrolyte imbalance, and increased internal resistance, contributing to bulging.
If you notice a bulging car battery, it's important to address the issue promptly to avoid potential hazards, such as battery leaks, explosions, or fires. It's recommended to have the battery inspected and replaced if necessary to prevent further damage to your vehicle's electrical system.