1. Check Battery: Battery voltage should be about 12.6 to 13.2 volts when the bike is off and 13.5 to 14.5 volts when the engine is running. Use a voltmeter to test the battery while connected to the bike and while disconnected to identify if the battery itself is the issue.
2. Bad Battery Connections: Ensure the battery terminals are tight and free of corrosion.
3. Bad Ground: Check the ground connection between the battery and the frame.
Charging System Issues:
4. Stator: The stator is responsible for generating electricity. Problems with the stator windings or wiring can affect the charging system.
5. Regulator/Rectifier: This component regulates the voltage from the stator and converts AC power to DC power for the battery. A faulty regulator/rectifier can cause overcharging or undercharging.
Wiring Problems:
6. Damaged Wiring: Check the wiring between the battery, stator, regulator/rectifier, and ignition switch for any damage or breaks.
7. Loose or Corroded Connections: Verify all electrical connections are secure and free of corrosion.
Other Causes:
8. Overloading the System: Installing extra electrical accessories or drawing excessive power from the battery can overload the charging system.
9. Faulty Charging Indicator Light: In some cases, the battery light itself might be faulty, causing it to stay on even when the charging system is working fine.
If the battery light stays on despite troubleshooting these issues, it's best to take your motorcycle to a qualified Harley-Davidson mechanic for further diagnosis and repairs.