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Why would a 1996 Toyota Rav4 start hard when it is warm?

Potential Causes:

1. Coolant Temperature Sensor (CTS) failure: The CTS monitors the engine's temperature and sends this information to the engine control unit (ECU). A faulty CTS can provide incorrect temperature readings, causing the ECU to provide the wrong air-fuel mixture, leading to hard starts when the engine is warm.

2. Fuel Injector Issues: Clogged or malfunctioning fuel injectors can cause insufficient fuel delivery, leading to hard starts when the engine is warm.

3. Fuel Pump Issues: A failing fuel pump may not be able to provide sufficient fuel pressure, especially when the engine is warm, resulting in hard starts.

4. Ignition System Problems: Faulty spark plugs, ignition coils, or spark plug wires can cause weak or no spark, making it difficult for the engine to start when warm.

5. Vacuum Leaks: Vacuum leaks can disrupt the airflow and fuel mixture, leading to hard starts when the engine is warm.

6. Engine Temperature: Depending on the location, high ambient temperatures can cause hard warm starts due to increased fuel vaporization, affecting the air-fuel mixture.

7. EGR (Exhaust Gas Recirculation) Valve Issues: A malfunctioning EGR valve may not regulate exhaust gas recirculation properly, affecting engine performance and leading to hard starts.

Troubleshooting Steps:

1. Check the Coolant Temperature Sensor (CTS): Test the CTS using a multimeter and compare the readings with the manufacturer's specifications. Replace if faulty.

2. Inspect Fuel Injectors: Look for signs of clogging or damage. Perform fuel injector cleaning or replacement as necessary.

3. Check Fuel Pump: Test the fuel pressure and replace the fuel pump if it fails to deliver the recommended pressure.

4. Inspect Ignition System Components: Check for cracks or damage in spark plug wires, test spark plugs for performance, and ensure proper ignition coil operation. Replace any faulty components.

5. Check for Vacuum Leaks: Inspect vacuum hoses and connections for leaks. Repair or replace any damaged hoses.

6. Consider Environmental Factors: Check if the hard warm start issue occurs primarily in hot weather. Adjust the air-fuel mixture or consider using a heat shield if necessary.

7. Examine the EGR Valve: If there are symptoms of increased emissions or reduced fuel efficiency, along with hard warm starts, inspect and clean or replace the EGR valve as needed.

If the problem persists or if you're not comfortable performing the checks and repairs yourself, it's best to take the vehicle to a qualified mechanic for further diagnosis and repair.