1. Increased Air Temperature: The main purpose of an intercooler is to cool the compressed air coming from the turbocharger. When air is compressed, its temperature increases. This is because the molecules are packed closer together, causing them to move faster and generate more heat. Higher temperatures can lead to a decrease in engine efficiency and power output.
2. Potential Engine Damage: Hotter air can cause detonation, which occurs when the fuel in the engine ignites too early, creating shock waves that can damage pistons, cylinder heads, and other engine components. Detonation can also lead to engine knocking and reduced performance.
3. Reduced Turbo Efficiency: High temperatures can also reduce the efficiency of the turbocharger itself. The hotter the air, the less dense it becomes, which means the turbocharger has to work harder to compress the same amount of air. This can put additional strain on the turbocharger and reduce its lifespan.
4. Increased Risk of Boost Creep: Without an intercooler, there's a higher risk of boost creep, which is when the boost pressure from the turbocharger exceeds the desired or safe level. This can lead to increased engine wear and potential engine damage.
Therefore, it is strongly advised to use an intercooler in conjunction with a turbocharger to ensure optimal engine performance, reliability, and longevity. However, it's important to note that some turbochargers, particularly those designed for low-boost applications, may not necessarily need an intercooler under certain operating conditions.