Tools Needed:
1. Phillips Head Screwdriver
2. Flat Head Screwdriver
3. Pliers
4. Wrench Set
5. Socket Set
6. Rivet Gun
7. Pry Tool
8. Tape Measure
9. Scissors
Step 1: Preparation:
- Disconnect battery to avoid electrical accidents.
- Label bolts, screws, and components for easy reinstallation.
- Work in a clean and well-lit environment.
- If your top has a plastic rear window, remove it and store safely.
Step 2: Remove Weatherstrip:
- Begin by removing the weatherstripping and seal around the top frame and doors.
- Pry gently with a pry tool and store the old stripping safely.
Step 3: Dismantle Top Frame:
- Remove convertible top bows from the windshield header by unbolting them.
- Remove the top frame completely.
- Replace any worn or damaged components and clean the metal frame as needed.
Step 4: Install New Top Frame:
- Reinstall the top frame aligning it correctly with the windshield.
- Tighten the bolts securely.
- Check the alignment of the bows and adjust if necessary.
Step 5: Prepare New Convertible Top:
- Lay out the new convertible top on a clean surface.
- Align it with the old top, carefully noting any marks or modifications.
- Refer to the instructions included with your top for any specific guidelines.
Step 6: Attach Top Material:
- Position the convertible top over the frame while ensuring the fabric is well-centered and aligned.
- Secure the top using the provided clips, rivets, or screws, starting at the front and working towards the rear.
- Refer to the instructions for specific attachment methods and locations.
Step 7: Install Rear Window (if applicable):
- If your new convertible top has a rear window, refer to the specific instructions provided with your top for installation.
- Secure the rear window with appropriate rivets, fasteners, or glue.
Step 8: Reattach Weatherstrip:
- Reinstall the weatherstrip around the top frame and doors.
- Replace any worn-out or damaged weatherstrip as needed.
- Ensure the weatherseal completely to prevent leaks.
Step 9: Test and Adjustments:
- Test the convertible top by raising and lowering it several times.
- Make sure it operates smoothly and latches securely in both positions.
- Adjust the tension if needed by adjusting the tensioning cables.
- Adjust the fabric to ensure it fits snugly without wrinkles.
Step 10: Finishing Touches:
- Clean the convertible top and frame to remove any fingerprints or residue.
- Apply a water-resistant protectant to the fabric as per the manufacturer's instructions.
- Reconnect the battery and check all electrical components.
Step 11: Maintenance and Care:
- Regularly clean and inspect your convertible top for signs of wear, damage, or leaks.
- Use recommended cleaning solutions and avoid harsh detergents or abrasive materials.
- Store the convertible top in a dry and protected environment when not in use.
- Consult the provided care instructions for specific maintenance guidelines.
By following these steps and paying careful attention to details, you can successfully install a convertible top on your super beetle. Always refer to the specific instructions provided with your convertible top for any brand-specific guidelines or modifications.
