1. Safety First:
- Disconnect the battery to avoid any electrical accidents during the process.
- Work in a well-ventilated area to avoid fuel vapors.
2. Remove the Fuel Tank:
- Locate the fuel line disconnect at the bottom of the fuel tank.
- Open the fuel valve and allow the fuel to drain into a suitable container.
- Remove the fuel line from the disconnect.
- Remove the bolts or screws holding the fuel tank in place.
- Carefully lift and remove the fuel tank.
3. Locate Fuel Pump:
- Once the fuel tank is removed, you'll be able to see the fuel pump.
4. Disconnect Fuel Lines:
- Disconnect the fuel lines connected to the fuel pump by removing the hose clamps.
- Be ready for a small amount of fuel spillage and have a rag handy.
5. Remove Fuel Pump Assembly:
- There might be a mounting bracket or bolts holding the fuel pump in place.
- Remove these fasteners to free the fuel pump assembly.
6. Remove Fuel Pump:
- The fuel pump is typically attached to the fuel pump assembly.
- Locate and remove the bolts holding the fuel pump to the assembly.
- Carefully remove the fuel pump.
7. Install New Fuel Pump:
- Take your time and align the new fuel pump correctly before securing it with bolts.
8. Reconnect Fuel Pump Assembly:
- Reinstall the fuel pump assembly with the mounting hardware you removed earlier.
9. Reconnect Fuel Lines:
- Reattach the fuel lines to the fuel pump, making sure the hose clamps are tight.
10. Reinstall Fuel Tank:
- Carefully place the fuel tank back onto the motorcycle and secure it with bolts or screws.
11. Reconnect Fuel Line Disconnect:
- Reconnect the fuel line to the disconnect at the bottom of the fuel tank.
12. Test the Fuel Pump:
- Turn on the ignition (but don't start the engine).
- Listen for the fuel pump to prime and build pressure. You should hear a humming noise.
13. Start the Engine:
- Attempt to start the engine and check for any leaks or proper functioning.
14. Reconnect Battery:
- Once everything seems to be working correctly, reconnect the battery.
15. Test Ride:
- Take your motorcycle for a test ride to ensure smooth performance.
Remember, if you're not confident in your mechanical abilities, it's best to seek help from a professional motorcycle mechanic or refer to the specific instructions provided in the service manual for your Harley-Davidson Electra Glide model.
