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Why is a 2003 Dodge Ram 1500 4x4 showing but the engine not hot after replacing thermostat and mechanic tested with laser gun it indicates NOT running hot?

It's concerning that your 2003 Dodge Ram 1500 4x4 is showing signs of being hot (like the engine light) but the mechanic's laser gun isn't confirming that the engine is actually running hot. Here are some possible reasons and troubleshooting steps:

1. Faulty Temperature Sensor:

* Explanation: The sensor that tells the computer the engine temperature could be faulty. It might be sending a false signal that the engine is hot, even though it's not.

* Troubleshooting:

* Replace the temperature sensor (usually located on the thermostat housing).

* Clear the engine light code after replacement.

* Monitor the gauge and laser reading after a drive.

2. Air in the Cooling System:

* Explanation: Air trapped in the cooling system can prevent proper coolant circulation, causing the thermostat to open too early and leading to a false hot reading.

* Troubleshooting:

* Burping the System: Properly bleed the air from the cooling system. Consult your vehicle's repair manual for the correct procedure.

* Pressure Testing: Have a mechanic pressure test the cooling system to check for leaks.

3. Thermostat Stuck Open:

* Explanation: While you replaced the thermostat, it's possible it's malfunctioning or stuck open. If the thermostat remains open, the engine won't reach operating temperature.

* Troubleshooting:

* Replace the thermostat again, ensuring you've chosen the correct part for your engine.

4. Radiator Fan Malfunction:

* Explanation: A faulty radiator fan, which helps cool the engine, could contribute to overheating even if the engine isn't truly hot.

* Troubleshooting:

* Check that the fan is turning on when the engine temperature rises.

* Test the fan's electrical connections for proper operation. If necessary, replace the fan.

5. Wiring Issues:

* Explanation: A wiring problem in the temperature sensor circuit could also lead to inaccurate readings.

* Troubleshooting:

* Inspect the wiring to the sensor and the related components for damage or loose connections.

6. Other Potential Causes:

* Incorrect Thermostat: Make sure you installed the right thermostat for your vehicle's specific engine.

* Coolant Leak: A small leak can gradually lead to a loss of coolant, which could trigger the engine light even with a functioning thermostat.

Next Steps:

1. Investigate the Temperature Sensor: Start by checking the temperature sensor.

2. Burp the Cooling System: Always bleed the air from the system after working on it.

3. Further Diagnostic: If the problem persists, have a mechanic conduct a comprehensive diagnostic test to identify the root cause.

Note: It's essential to address the problem promptly to avoid engine damage from overheating. If you're unsure about performing the necessary troubleshooting steps, consult a qualified mechanic.