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What could be the reason for a small knocking sound in engine of 2002 Toyota Highlander?

It's impossible to diagnose the exact cause of a knocking sound in your 2002 Toyota Highlander without further information. However, here are some common possibilities and what to look for:

Possible Causes:

* Rod Knock: This is a serious issue where the connecting rod bearings are worn or damaged, causing the rod to hit the crankshaft. It's often a loud, metallic knocking sound that worsens with engine RPM.

* Main Bearing Knock: Similar to rod knock, this happens when the main bearings are worn or damaged, causing the crankshaft to knock against the block. It can sound like a deep, thudding noise.

* Piston Slap: This occurs when the pistons have excessive clearance in the cylinder walls, causing them to slap against the cylinder walls during operation. It's often a sharp, metallic sound that gets louder as the engine warms up.

* Loose Timing Chain or Tensioner: A worn or loose timing chain can cause a rattling or knocking sound, especially when accelerating or decelerating.

* Valvetrain Noise: Problems with valve lifters, rocker arms, or pushrods can also create knocking or tapping sounds.

* Intake or Exhaust Manifold Leak: A crack or leak in the manifold can cause a ticking or knocking sound as exhaust gases escape.

* Loose Heat Shield: A loose heat shield can create a rattling sound, especially when accelerating.

* Engine Mounts: Worn or damaged engine mounts can allow the engine to move excessively, creating a knocking or thudding sound, especially during acceleration or deceleration.

What to Do:

1. Check the engine oil level: Low oil levels can lead to various engine noises.

2. Listen carefully to the sound: Try to determine the location of the sound (top, bottom, front, back). When does it occur (idle, acceleration, deceleration)?

3. Have a mechanic inspect it: If you suspect a serious engine problem, it's crucial to have a qualified mechanic diagnose and repair the issue. They can use specialized tools and listen to the engine to pinpoint the source of the knocking sound.

Don't Ignore the Knocking:

A knocking sound in your engine can be a sign of a serious problem that could lead to catastrophic engine failure. It's best to have it checked out by a mechanic as soon as possible.