Safety First:
* Wear safety glasses: Power steering fluid can be irritating to the eyes.
* Use jack stands: Never work under a vehicle supported only by a jack.
* Disconnect the negative battery cable: This prevents accidental shorts.
* Have plenty of absorbent rags or shop towels: Power steering fluid is messy.
* Properly dispose of used power steering fluid: It's harmful to the environment.
Tools You'll Likely Need:
* Socket wrench set (metric)
* Wrenches (metric)
* Ratchet and extensions
* Power steering fluid (the correct type for your vehicle)
* Funnel
* Drain pan
* New power steering pump (ensure it's the correct one for your Voyager)
* Belt tensioner tool (or possibly a breaker bar and ingenuity)
* Possibly a pry bar
* Gloves
Steps:
1. Locate the power steering pump: It's typically on the engine, near the front.
2. Drain the power steering fluid: Locate the reservoir and carefully drain the fluid into a drain pan.
3. Remove the serpentine belt: This is usually the most challenging part. You'll likely need a belt tensioner tool to release the tension on the belt so you can remove it from the pulleys. If you don't have a specific tool, you may be able to use a breaker bar on the tensioner, but be extremely careful not to damage anything. Consult your repair manual for the correct procedure.
4. Disconnect the power steering lines: There will be high-pressure and low-pressure lines connected to the pump. Loosen the lines carefully, using wrenches of the appropriate size. Have rags ready to catch any escaping fluid. Mark the lines if they are different in any way before disconnecting to avoid incorrect reinstallation.
5. Remove the pump mounting bolts: These bolts hold the pump to the engine block. Remove them carefully.
6. Remove the old pump: Once the bolts are removed, the pump should come off. You might need a pry bar (carefully!) to help break it loose.
7. Install the new pump: Make sure the new pump is the same as the old one. Carefully install the new pump, ensuring it's aligned correctly. Tighten the mounting bolts to the manufacturer's specifications (found in your repair manual).
8. Reconnect the power steering lines: Reconnect the power steering lines, ensuring they are securely fastened and tightened to the correct torque specifications.
9. Install the serpentine belt: Carefully route the belt around all the pulleys, ensuring it's properly seated. Use the tensioner tool to put the correct tension on the belt.
10. Refill the power steering fluid reservoir: Add the correct type of power steering fluid to the reservoir, checking the level frequently and topping off as needed.
11. Bleed the power steering system: This step is crucial to remove air bubbles from the system. Start the engine and turn the steering wheel from lock to lock several times. Check the fluid level and add more as needed. Consult your repair manual for the correct bleeding procedure.
12. Check for leaks: After everything is reassembled, carefully inspect all connections for leaks.
Important Notes:
* Repair Manual: A repair manual specific to your 1997 Plymouth Voyager 3.3L is invaluable. It will have diagrams, torque specifications, and detailed instructions.
* Torque Specifications: Always tighten bolts to the manufacturer's specified torque. Over-tightening can damage parts.
* Professional Help: If you're not comfortable performing this repair yourself, it's best to take your vehicle to a qualified mechanic.
This information is for guidance only. Improper repair can lead to serious damage or injury. Always prioritize safety and consult a professional if needed.
