Here's a general outline of the process. This is not a complete guide and you should consult a detailed repair manual specific to your 1965 Ford Falcon XP with a 3-speed transmission for precise instructions and torque specifications. These manuals often include diagrams and exploded views vital for success.
Tools you'll likely need:
* Transmission Jack: Essential for safely supporting the transmission.
* Socket Set & Wrenches: Various sizes, likely including metric and SAE.
* Pry Bar: For separating components.
* Clutch Alignment Tool: Crucial for properly installing the clutch disc.
* Torque Wrench: To tighten bolts to the manufacturer's specifications.
* Drain Pan: For transmission fluid.
* Shop Rags: To clean up spills.
* Penetrating Oil: To help loosen stubborn bolts.
* Possibly a pressure plate holding tool.
General Steps (Consult your manual for specifics):
1. Disconnect the Battery: Safety first!
2. Drain the Transmission Fluid: Completely drain the transmission fluid into a suitable container.
3. Remove the Transmission: This involves disconnecting the driveshaft, clutch linkage, shifter linkage, and possibly the bellhousing bolts. You'll need to support the transmission with a transmission jack throughout this process. The process itself is involved and requires careful removal of bolts and components to avoid damage.
4. Remove the Clutch Assembly: This typically involves removing the pressure plate bolts, pressure plate, clutch disc, and then the throwout bearing. The order and specific techniques will vary depending on your transmission.
5. Inspect the Clutch: While you have everything apart, inspect the clutch disc and pressure plate for wear and tear. They may need replacing as well.
6. Install the New Throwout Bearing: Carefully install the new throwout bearing, ensuring it's properly seated.
7. Reassemble the Clutch: Carefully reinstall the clutch disc, pressure plate, and any other components you removed. Use the clutch alignment tool to ensure the clutch disc is properly centered.
8. Reinstall the Transmission: Carefully reinstall the transmission, ensuring all bolts are properly tightened to the manufacturer's specifications using a torque wrench.
9. Reconnect Everything: Reconnect the driveshaft, shifter linkage, clutch linkage, and any other components you disconnected.
10. Fill the Transmission with Fluid: Use the correct type and amount of transmission fluid specified in your repair manual.
11. Test Drive: After refilling, test drive the vehicle carefully to check for proper operation.
Warnings:
* This is a complex job. Incorrect installation can lead to serious damage to the transmission and potential injury.
* Consult a repair manual: This outline is a simplified overview. A detailed repair manual specific to your vehicle is essential for success.
* Safety First: Always disconnect the battery before working on any vehicle's electrical system. Wear safety glasses and gloves.
If you are not comfortable performing this repair yourself, take your vehicle to a qualified mechanic. This is a job best left to professionals if you lack the experience and proper tools.
