1. Safety First:
* Disconnect the negative battery cable. This prevents accidental sparks.
* Work in a well-ventilated area. Gasoline fumes are highly flammable and potentially explosive.
* Wear safety glasses and gloves.
* Have a fire extinguisher nearby.
* Use appropriate tools and jack stands. Never work under a vehicle supported only by a jack.
2. Preparation:
* Locate the fuel pump. It's typically located inside the fuel tank, accessed through the trunk (in most cases).
* Consult your repair manual for specific location and access. Some Intrepids might require dropping the fuel tank, while others might have access panels.
* Gather your tools. You'll likely need:
* Jack and jack stands
* Socket wrench set (various sizes)
* Screwdrivers (Phillips and flathead)
* Fuel line disconnect tool (essential to avoid spills)
* New fuel pump and filter (buy the correct replacement part for your Intrepid's engine)
* Wrenches for fuel tank straps (if you need to lower the tank)
* Shop rags or absorbent material
* Container for fuel (to drain the tank if necessary)
* Safety glasses and gloves
3. Fuel Tank Access:
* Lower the fuel tank (if necessary). This often involves disconnecting the fuel lines, electrical connectors, and the tank straps. Be extremely careful with the fuel lines. Use the correct fuel line disconnect tool to prevent leaks. Support the tank with jack stands. Consider draining the fuel tank if possible to lessen the risk of spills.
* Access the fuel pump assembly (if there's a panel). This involves removing screws or bolts securing an access panel.
4. Fuel Pump Replacement:
* Disconnect the electrical connector and fuel lines. Again, use the proper tool for the fuel lines and be cautious of fuel spillage.
* Remove the retaining ring or bolts holding the fuel pump assembly in place.
* Remove the old fuel pump assembly.
* Install the new fuel pump assembly. Ensure the pump is seated correctly.
* Reinstall the retaining ring or bolts.
* Reconnect the fuel lines and electrical connector. Double-check all connections.
5. Reassembly:
* Raise the fuel tank (if necessary). Secure it properly with the tank straps.
* Reconnect the fuel lines and electrical connector.
* Reconnect the negative battery cable.
6. Priming the System (Crucial):
* After reassembly, you may need to prime the fuel system. This often involves turning the ignition key to the "on" position (but not starting the engine) several times to allow the pump to build pressure. Your repair manual will detail how to do this properly.
7. Test and Verify:
* Start the engine and listen for any unusual noises coming from the fuel pump.
* Check for fuel leaks.
* Drive the vehicle and ensure it operates correctly.
Disclaimer: This is a general overview. The specific steps might vary depending on your vehicle's configuration. Always consult a repair manual specific to your 1993 Dodge Intrepid before attempting this repair. If you're uncomfortable performing this task yourself, take your vehicle to a qualified mechanic. Incorrectly performing this repair can lead to serious injury or damage to your vehicle.
